2.1. Use of Evolved α-Factor Preproleader Sequences to Raise Laccase Secretion
Directed evolution in
S. cerevisiae of fungal laccases fused to the α-factor preproleader resulted in mutated laccase CDS and mutated α leader sequences that notably promoted enzyme secretion by the yeast [
12,
28,
32,
33]. For instance, during the directed evolution of
Pycnoporus cinnabarinus laccase (PcL) for its functional expression in
S. cerevisiae, several mutations accumulated in the evolved leader (α
3PO) raised 40-fold the secretion of native PcL compared with the levels obtained with the native α leader (α
nat) [
12] from Invitrogen [
34]. Then, the evolved α
3PO leader was later mutated in successive laccase-directed evolution campaigns [
28,
29,
35], giving rise to α
9H2 leader, which differs in seven mutations (Aα9D, Aα20T, Qα32H, Fα48S, Sα58G, Gα62R, Aα87T) from the α
nat leader (
Figure 1). The α
9H2 leader contributed to obtaining the highest yields reported so far for a basidiomycete laccase produced in
S. cerevisiae [
28]. We evaluate here the secretory potential of α
9H2 leader as a signal peptide for production in
S. cerevisiae of various laccases engineered in our lab. We used as references their own evolved signal peptides (
Figure 1), since they have already been shown to improve laccase secretion as compared with the α
nat leader [
12,
36].
First, we assayed the evolved α
9H2 leader with the domain-swap laccase, a thermophilic enzyme remarkably stable at high temperature and in organic co-solvents. This enzyme had been designed by structure-guided DNA recombination to replace the second structural cupredoxin domain (D2) of OB1 laccase, obtained during the directed evolution of PM1L for functional expression in
S. cerevisiae [
32], by that of 3PO laccase (evolved from PcL) [
37]. Domain-swap laccase inherited the leader from OB1 laccase (α
OB1 leader). We compared the production of the enzyme with its own evolved α
OB1 leader, with α
9H2 leader, and with α
3Po leader as one of the first and more improved leaders [
12,
36]. Since domain-swap laccase is barely produced [
12], we dropped the fermentation temperature to 20 °C to facilitate laccase secretion by slowing down cell growth. While the OD600 was identical in all
S. cerevisiae flask cultures, laccase activities detected in the liquid extracts with α
9H2 leader were 1.3-fold and 1.6-fold higher than those obtained with α
3PO and α
OB1, respectively (
Figure 2).
We later confirmed the better performance of α
9H2 leader over α
3PO leader for the secretion of 3PO laccase during
S. cerevisiae flask fermentations, this time at 28 °C. Again, both fermentations showed quite similar OD600 curves, suggesting the irrelevant effect of the signal peptide on cell growth. By contrast, laccase production by
S. cerevisiae was 2-fold enhanced when the enzyme was fused to α
9H2 leader (
Figure 3).
The superior secretory potential of α
9H2 leader for laccase production in
S. cerevisiae was thereafter compared with other α leader sequences obtained in our lab during other laccase evolution campaigns. For that, we assayed the production of the following laccase engineered variants: 7A12 and 6D9 [
29], A2 and C16 [
35], fused either to α
9H2 or to their corresponding evolved ⍺ leaders (see
Figure 1). In general, laccase activities obtained with α
9H2 leader were significantly higher, except for A2 laccase, where both signal peptides gave similar results (
Figure 4).
Since all the aforementioned laccase variants originated from the same parent laccases (PcL and PM1L, both from Polyporales strains), we aimed to evaluate the secretory potential of ⍺
9H2 leader to aid the production of laccases from other basidiomycete sources. Two laccases from Agaricales fungi,
Agrocybe pediades, ApL (ID 823,363 JGI), and
Pleurotus eryngii, PeL (ID 152,153 JGI), were assayed. PeL belongs to the recently classified NLAC that constitute a separate cluster of laccase-like enzymes that are not found in Polyporales [
38], whereas ApL is a sensu stricto laccase. The CDS of both laccases were synthesized de novo for expression in
S. cerevisiae, replacing the predicted native signal peptides by the ⍺-factor preproleader, in particular by ⍺
nat and ⍺
9H2 leaders. Additionally, we included in the comparison the mutated ⍺
A9D leader, which holds mutation A9D in the preregion. This mutation (present in ⍺
3PO leader) had been demonstrated to be responsible for a remarkable improvement of laccase secretion by
S. cerevisiae during the directed evolution of PcL [
12]. Additionally, a similar mutation in the hydrophobic core of the canonical preregion (V10D) was selected during PM1L engineering [
32], and several substitutions on this core also enhanced the production of immunoglobulin [
30], evidencing its influence in the secretion potential of the signal peptide. The performance of the two mutated signal peptides, ⍺
9H2 and ⍺
A9D, were compared with that of ⍺
nat leader in
S. cerevisiae microcultures, and, in order to facilitate laccase detection, we used a minimal expression medium (SEM) to avoid the background of the rich expression medium (EB) used in flask cultures [
36]. Detectable ApL activities were obtained with the three ⍺ leaders in the supernatants of
S. cerevisiae microcultures as follows: ⍺
nat < ⍺
A9D << ⍺
9H2 (
Figure 5). By contrast, no activity could be detected for PeL with any of the three ⍺ leaders.
All these results confirmed the suitability of utilising evolved α leaders, in particular α9H2, as signal peptides to promote the heterologous production of fungal laccases by S. cerevisiae.
2.2. Engineering of New N-Glycosylation Sites in the Enzyme
The domain-swap laccase has three
N-glycosylation sites: N54 and N433 located in the first (D1) and third (D3) cupredoxin domains of OB1 laccase evolved from PM1L (see PDB ID: 5ANH [
19]), and N215 inherited from D2 of 3PO laccase evolved from PcL (see PDB ID: 2XYB). The latter
N-glycosylation site seems to be responsible for the hyperglycosylation of the enzyme by
S. cerevisiae. The contribution of N215 site as possible determinant for the outstanding thermostability of swap-domain laccase was evaluated in the deglycosylated variant N215G. It was proved that extra glycosylation in this site was not responsible for the improved thermostability of the enzyme [
37]. On the contrary, removal of the N215 site strictly diminished the laccase activity detected in the supernatants of
S. cerevisiae cultured in flasks (
Figure 6), suggesting a possible role of
N-glycosylation in the heterologous production of the enzyme.
Taking the aforesaid into account, we addressed the lack of expression of PeL by analysing the
N-glycosylation sites in this enzyme. Three putative
N-glycosylation sites were found in PeL: N89, N256 and N436, respectively located in domains D1, D2 and D3. We analysed the
N-glycosylation sites in the 25 NLAC sequences found in the 52 fungal genomes previously studied [
38]. We observed that N89 and N436 were largely conserved in NLAC sequences, as well as in basidiomycete laccases sensu stricto, whereas N256 was much less frequent. Conversely, the majority of NLAC held the N220 site, also located in D2 (
Figure 7). Hence, we introduced by site-directed mutagenesis a new
N-glycosylation site in 220 position of PeL in an attempt to improve the particularly difficult expression of the enzyme in
S. cerevisiae. The ⍺
9H2-PeL construction was used as a template to introduce the PeL K220N variant and their heterologous expression was tested in
S. cerevisiae microcultures. The additional
N-Gly site introduced in PeL enabled the functional expression of the enzyme by
S. cerevisiae, detecting significant laccase activity levels in the supernatants of
S. cerevisiae microcultures (
Figure 8).
The N220 site introduced in PeL is analogous to the N215 site of the domain-swap laccase, and it is conserved in 40% of the Polyporales laccases studied [
38], supporting the possible contribution of glycosylation in this site for proper laccase production. This N site is not present in
Agrocybe pediades laccase (ApL). Nevertheless, from the three
N-glycosylation sites predicted in ApL (N21, N255 and N439, each respectively located in a different laccase domain), N255 in D2 coincides with the aforementioned N256 site of PeL. When we removed N255 site from ApL variant by site-directed mutagenesis, the laccase activity found in
S. cerevisiae flask fermentations was significantly reduced (over 6 times); in both cases, ⍺
9H2 leader was used as signal peptide (
Table S1).
The crucial role of certain
N-glycosylation sites in laccases seems to be rather related to their location in the protein, which determines that its addition or removal cause a profound conformational change [
7]. For instance, from the three
N-glycosylation sites (N75D, N238D or N458D) of
Lentinus Lcc4 (produced in
Pichia pastoris), the removal of glycosylation in N238 and N458 sites caused a significant loss of activity detected in the yeast culture supernatants. The N458 site is highly conserved (N439 in ApL and N436 in PeL), whereas the N238 site is analogous to the conserved N220 in NLAC. In
Lentinus, laccase glycans linked at N458 (located in D3) and N238 sites (in D2) interact directly with a lengthy loop which crosses over the two laccase domains, connecting D2 and D3. The authors hypothesised that the H-bond networks between the loop and the glycan moieties play a crucial role on protein activity that was severely reduced with the removal of these
N-glycosylation sites [
7]. However, in our opinion it is difficult to discriminate whether this is the result of inferior catalytic activity or reduced enzyme production, since no kinetic data were provided. Nevertheless, the results obtained here by introducing the new N220 site in PeL and removing N215 in domain-swap laccase (both analogous to N238 in
Lentinus Lcc4) coincide to point out the crucial role of
N-glycosylation in this site. Moreover, it seems that laccases lacking the N238 site present nearby alternative glycosylation sites in D2 such as N255 in ApL, whose removal drastically reduced the laccase activity detected in
S. cerevisiae cultures (
Table S1). To assess the real contribution of glycan anchoring in this position to enzyme activity or production, we purified ApL variants before and after removal of the N255 site for their characterisation. SDS-PAGE of both ApL variants demonstrated that the N255 site is not putative but a real
N-glycosylation site and, therefore, its removal produced a deglycosylated variant (
Figure S1). Additionally, when we measured their catalytic constants, we observed a detrimental effect on enzyme activity in the deglycosylated variant (
kcat was reduced 2-fold) (
Table S2). However, this only partially explained the 6-fold diminished activity detected in the liquid extracts as compared with the non-deglycosylated variant (
Table S1). Thus, the positive effect of glycosylation in D2 for laccase production by
S. cerevisiae was evidenced, as well as in laccase catalytic activity.
Actually, the influence of
N-glycosylation on the functionality of fungal laccases is a complex issue not yet fully understood. It seems to have a substantial role in fine-tuning enzymatic properties such as catalytic activity in wild laccases produced by basidiomycete strains [
39,
40]. On the other hand, changes in the glycosylation pattern through laccase heterologous expression in yeast have been reported to either improve enzyme stability, or change substrate affinity or activity [
41,
42] due to the addition of large glycan chains to the protein backbone. However, in our experience, laccase hyperglycosylation by
S. cerevisiae does not contribute to improve the stability of the enzyme [
37], in agreement with other studies [
7]. Moreover, hyperglycosylation of fungal laccases by this yeast occurs only with certain laccases and is not necessarily correlated with a decrease of secreted enzyme activity coinciding with other results [
43]. In fact, here we provide evidence that addition of new
N-glycosylation sites can stimulate the production of properly folded and active laccases by
S. cerevisiae, in concordance with already reported production of other heterologous proteins [
44], especially when they are impaired in secretion due to aggregation [
45].
2.3. Consensus Enzyme Design
The introduction of the N220 site in PeL is part of the consensus design we followed in an attempt to facilitate the difficult heterologous expression of the enzyme by exploiting the evolutionary information encapsulated in homologous NLAC sequences [
38]. Consensus protein design is based on the hypothesis that, at a given position, the respective consensus amino acid contributes more than the average to the stability of the protein than non-conserved ones [
46]. It has shown high success rates in creating well-folded and stable proteins that retain biological activities.
The mature sequence of PeL was compared with the consensus sequence obtained from the multiple alignment of the 25 NLAC sequences found in 52 Agaricomycotina genomes [
38]. We searched for putatively conserved
N-glycosylation sites and proline residues that were absent in PeL. We detected one consensus Asn residue participating in a putatively conserved
N-glycosylation site (
Figure 7) and selected four consensus proline residues (
Figure 9) placed in the protein surface in positions distant from the active site (
Figure 10). These amino acid residues were individually introduced in PeL through site-directed mutagenesis to obtain the single mutated PeL K220N, T258P, S446P, E478P and T484P variants that were fused to ⍺
9H2 and expressed in
S. cerevisiae. In addition to the aforesaid remarkable effect of mutation K220N (see previous subsection), consensus mutation E478P also enabled to obtain detectable laccase activity levels in the supernatants of the yeast microcultures. Conversely, none of the other single mutations provided detectable laccase activities (
Figure 8). We combined mutations K220N and E478P in PeL and observed a positive synergism between both mutations that was reflected in the higher levels of activity secreted by
S. cerevisiae microcultures (
Figure 8) and in the superior thermostability of the double-mutated variant in comparison with PeL K220N (
Table 1).
Then, we constructed over PeL K220N, E478P (i) three triple mutants by introducing separately mutations T258P, S446P or T484P, and (ii) a quintuple mutant by introducing the three mutations together. The production curves of the multiple variants by
S. cerevisiae flask cultures were compared with the production of the double-mutated variant (
Figure 11). The quintuple-mutated variant rendered almost undetectable laccase activity. Introduction of mutation T258P in the corresponding triple variant did not significantly affected enzyme activity levels as compared with the double-mutated variant, whereas S446P severely impaired them. The latter mutation also strongly reduced laccase thermostability (
Table 1). By contrast, we found a notable increment of laccase activity levels for the PeL K220N, E478P, T484P variant, although the thermostability of the enzyme was somehow reduced. The double- and triple-mutated laccase variants were stable at neutral and alkaline pH but much less stable at pH 3 (
Table 1).
The molecular mechanisms involved in protein stability include, among others: disulphide bridges, ion pairs, hydrogen bonds, hydrophobic interactions, packing, decrease of the entropy of unfolding state and inter-subunit interactions [
47]. After consensus design, enzymes show improved thermodynamic stability and increased robustness of the native structure to assure the minimal stability required to fold [
48,
49]. We were not able to determine if consensus N220 site improved the thermal stability of PeL due to the lack of expression of the native enzyme. However, glycosylation in the N220 site seems to have a positive impact on the production of the folded enzyme, in agreement with that found for
Lentinus lcc4 [
7] (see previous subsection). On the other hand, Pro is the amino acid with the lowest conformational entropy due to the rigidity of the pyrrolidone ring. The introduction of consensus proline residues would decrease the backbone entropy of the PeL unfolding state, thus contributing to the increase in the free energy change for protein thermostabilization [
50]. However, not every Pro introduced in PeL stabilised the enzyme, most probably due to the different environments of the mutated sites. This fact agrees with recent consensus design of OB1 laccase where several consensus mutations incremented thermostability and secretion, but others resulted neutral and deleterious [
51].
It has been estimated that the stability of the native form of a protein increases by about 2–4 kJ/mol when a proline residue is introduced into a protein chain at a location that does not alter the protein structure [
50]. However, if proline accommodation imposes some regional strain or unfavourable steric contact, it results in protein destabilization [
52,
53]. The three mutations S446P, E478P and T484P introduced in PeL reduced the number of polar interactions with neighbour residues (
Figure 12), although they produced dissimilar effects. Prolines 446 and 484 were introduced in a loop and in the N-terminus of an α helix, respectively; both are common locations for proline in proteins. However, Pro 446 had a strong negative impact on the thermostability and production/activity of the enzyme, whereas Pro 484 notably boosted the laccase activity levels secreted in
S. cerevisiae cultures (
Figure 11 and
Table 1). Conversely, laccase production and thermostability were significantly raised by the consensus Pro 478, despite it interrupting a putative salt bridge between E478 and R369 and one H bond with Q479. In addition, the location of Pro 478 in the middle of an α helix is considered as a destabilizing feature of protein structure. The change in free energy of folding for introducing Pro in α helix is about 14 kJ/mol [
54], and the presence of proline residues in an α-helix has been regarded as problematic because of their ability to break its structure (there are several reports of proline mutations as a pathogenic mechanism) [
55].
Nevertheless, even when the kinked proline-containing helix can be considered a rare feature, they are not all that uncommon in some globular proteins (e.g., transmembrane proteins), where a range of kink angles and a variety of hydrogen bonding schemes have been found [
54], suggesting a function related to conformational flexibility [
56]. Prolines in α-helices are one of the unique characteristics of karyopherins and some other HEAT repeat-containing proteins able to pass through the amphiphilic matrix of the nuclear pore complex [
57]. In karyopherins, proline does not serve as a “breaker” of α-helical proteins, but rather behaves as a “protector” of the flexible molecular conformation of the protein to achieve efficient nuclear transport [
58]. The local destabilization of α-helices finally contributes to maintain the overall molecular structure. In line with this, we recently demonstrated that mutations of the laccase C-terminal producing a loosening of α helix secondary structure and increasing the mobility of the region, strongly improved the stability of the enzyme against thermal denaturation [
28]. The higher flexibility of the C-terminal helped neutralize the destabilization caused by thermal fluctuations at high temperatures, which could allow the rest of the protein to maintain the native structure and remain active.
Finally, since proline can exist in cis- and trans-configuration, the contribution of a specific proline residue to protein stability is associated with the thermodynamic equilibrium between cis- and trans-isomers of the peptide bond between Pro and its preceding residue [
59]. In PeL in particular, a Gly residue (strictly conserved in NLAC) precedes Pro 478 (
Figure 9). Glycine appears with high propensity at pre-cisPro positions in proteins, rescuing secondary structures from severe distortions. The Gly-cisPro motif is evolutionarily conserved, functionally important and dynamic in nature [
60,
61].
2.4. Mutations Accumulated in the Protein CDS during Directed Evolution
Mutations accumulated in the protein CDS during directed evolution in
S. cerevisiae might be advantageous for the heterologous expression of the recombinant enzyme. Some of these mutations are synonymous mutations that remain at the nucleotide level, without affecting the amino acid sequence of the protein, but can significantly influence protein abundance through changes in translation efficiency. On the one hand, they can provide a change to a synonymous codon more frequently used in the heterologous host. Synonymous mutations favouring codon usage in
S. cerevisiae were selected during the directed evolution of fungal laccases from
Myceliophthora thermophila,
Trametes sp, PM1 basidiomycete and
P. cinnabarinus [
12,
32,
33,
62,
63] carried out in this yeast. The accumulation of synonymous mutations in the CDS of the final evolved enzymes would favour the bias toward a specific subset of codons (related to the levels of the corresponding tRNAs in the eukaryotic apparatus) and, consequently, speed up the elongation rate by avoiding translation pauses [
64]. Another suggested mechanism by which synonymous mutations can modulate protein abundance is the folding energy of the mRNA transcript, which may influence ribosome binding and therefore translation initiation [
65].
Substitutions of amino acid residues in the mature protein can also influence enzyme production by improving protein folding and maturation in addition to a possible contribution to protein robustness. Several beneficial mutations of amino acid residues exposed in the surface of distal protein regions, far away from the catalytic site, have been discovered during laccase engineering and associated with improvements in enzyme secretion by
S. cerevisiae. For instance, during the in vitro evolution campaigns of laccases from PM1 basidiomycete [
32] and
P. cinnabarinus [
12] toward functional expression by the yeast, we selected mutations in similar distal locations of D2, respectively, in residues Asp281 and Arg280. Both mutations induced conservative amino acid replacements (R280H and D281E), and both interrupted several hydrogen bonds with neighbour residues, thereby enhancing the flexibility of this region, which might facilitate protein folding during the post-translational stages.
During different enzyme evolution campaigns of
M. thermophila laccase (MtL) in
S. cerevisiae, mutation of residue 552 to Asn was repeatedly selected. This residue is located in the surface of the laccase, in a loop far away from the catalytic pocket. Asn was first selected during the directed evolution of the enzyme for expression in
S. cerevisiae, through mutation Y552N [
33]. Later on, during MtL evolution for the synthesis of polymeric dyes, mutation H552N was unexpectedly selected [
63]. This mutation recovered the Asn that had been lost in an intermediate evolution campaign and contributed to obtaining a final production yield of 37 mg/L of this ascomycete laccase. Thus, the presence of asparagine in this position has been associated with the improved functional expression of the enzyme by this yeast (even it is not related to the addition a
N-glycosylation site). Another recent example of a mutation placed in a flexible loop, far from the T1 site, and exposed to the protein surface, is that we recently selected in residue 159 during the directed evolution of
A. pediades laccase. The mutation was responsible for a 3-fold increment in the activity detected in the liquid extracts of
S. cerevisiae cultures. Since this mutation did not change the activity of the enzyme towards different substrates, it has been related with an improvement in enzyme production (unpublished data).
Finally, it is worth mentioning that mutations contributing to enzyme production are not always located in distal loops of the protein. This was the case of Phe 454 substitution to Pro located in the active site of RY2 laccase, which was developed in our lab through directed evolution and computational design and constitutes a robust biocatalyst for green chemistry [
28]. Despite the F454P mutation being contiguous to His 455 ligand of T1 copper, it did not modify the kinetic activity of the enzyme. By contrast, it was associated with an increase of laccase production from 16 mg/L to 25 mg/L. This mutation was selected from the saturation mutagenesis of position 454. Even though different amino acid substitutions led to significant improvements in the detected activity, only Pro did not severely impair the stability of the enzyme, even when it was placed in the middle of an α helix [
28].