2.1. Light Sources
The light source used to excite the optical sensor must meet the requirements established for its absorption spectrum and produce an intense radiation that does not change over the life of the system. The light sources must have appropriate coupling systems with the optical fiber to ensure that the passage of light is carried out with minimal energy loss. We also highly recommend the use of light modulated at a certain frequency to reduce the effect of external interference, which can be eliminated by filtering the output signal of the detector to leave only the frequency corresponding to the modulation of the light source. This frequency must not be so high as to compromise the dynamic limitations of the other components of the system, nor too low to be confused with signals from artificial lighting or other sources.
There are two basic lamp types available—incandescent (or filament) and gas discharge. Until a few years ago, the most common light sources were incandescent lamps. The advantage of this type of light source is its wide emission spectrum, ranging from UV to IR. On the other hand, this source has low energy efficiency, low mechanical stability, and requires an external device to modulate the light. The gas discharge lamp is composed of two electrodes (anode and cathode) and a gas of neutral atoms contained by an envelope of suitable material (glass, quartz, or synthetic quartz). For optical instrumentation, gas discharge lamps can be pulsed (flash lamp) or continuous-arc lamps. Flash lamps, primarily due to their commercially significant application as laser pumping sources, have experienced considerably more innovation in recent years than other light sources. Hamamatsu Photonics produces three types of gas discharge lamps, namely deuterium lamps, xenon and mercury–xenon lamps, and xenon flash lamps [
19]. Deuterium lamps are discharge light sources that utilize the stable arc discharge of deuterium gas (D2). The distinguishing characteristic of this gas is a continuum emission from 180 to 400 nm; therefore, its principal application is as a source for UV spectroscopy.
Xenon lamps are filled with xenon gas that emits “white light” at a high color temperature of 6000 K, which is close to that of sunlight and covers a broad continuous spectrum (185 nm to 2000 nm) from the UV to IR range. These xenon lamps are ideal as light sources for various types of photometric instruments, such as spectrophotometers, liquid chromatographs, microscope light sources, color analyzers, and color scanners. Mercury–xenon lamps produce high radiant energy in the UV region due to their optimal mixture of mercury and xenon gas. These lamps possess features of both xenon gas and mercury discharge lamps. The spectral distribution includes a continuous-line spectrum ranging from UV to IR regions of the xenon gas and strong mercury line spectra in the UV to visible region. Compared to xenon lamps, the radiant spectrum in the UV region of mercury–xenon lamps is sharper in width and its peak is higher in intensity. These features make mercury–xenon lamps ideal UV light sources. Their typical applications are in fluorescent microscopy, as blood analyzers, and in UV irradiation equipment. Xenon flash lamps are pulsed light sources that emit light with an instantaneously high peak output. The emitted light is a continuous spectrum spanning from the UV to the IR region and is used for a wide range of applications, including chemical analysis and imaging. Specially designed power supplies and trigger sockets are required to obtain maximal performance from xenon flash lamps.
The development of optoelectronics has given rise to low-cost semiconductor-type light sources, mainly light-emitting diodes (LEDs) and laser diodes. LEDs are compact, energy-efficient light sources that can emit light over a wide range of wavelengths. The currently available LEDs cover the visible spectrum, a large part of the UV range (from approximately 250 nm), and part of the IR range (up to approximately 4.5 μm) [
20]. The full-width half-maximum (FWHM) is usually in the range of 10 to 100 nm. The optical power is typically in the range of 1 to 170 mW. Other advantages are the possibility of direct electronic modulation at high frequencies, long life (100,000 h), small dimensions, high energy efficiency, and low cost. LEDs and fiber optics can be purchased already assembled, which guarantees perfect coupling [
21].
Other light source options are laser diodes (LDs). They are available with center wavelengths in the range of 400–2000 nm and output powers from 1.5 mW up to 3 W. It should be noted that the absolute rating is of the output power, not of the drive current. Their lifetime is also longer and the price is much higher than conventional LEDs. Until recently, there were no laser diodes in the violet–blue region. The price of a laser diode in this region, at certain wavelengths, can exceed
$1000. The most important factor when choosing a LD is probably wavelength. Another highly important factor is diode packaging. The “correct” choice of packaging is dependent on the intended use and lab requirements. Laser diodes can also be modulated, although the particularities of their characteristic light–current power curve do not make them the most suitable option. They require a minimum current value to produce the laser effect.
Table 1 summarizes the most outstanding features of the considered light sources.
2.2. Light Detectors
A light detector (photodetector) transforms the optical signal into an electrical signal, preserving the original chemical information. The spectral characteristics of the photodetector must be adapted to the emission spectrum of the optical sensor to avoid a loss of information at critical wavelengths. In addition, the photodetector system must have a high sensitivity to ensure a high signal-to-noise ratio (SNR).
The most used photodetectors in instrumentation are photodiodes and photomultiplier tubes (PMTs) [
22]. Photodiodes (PDs) are the preferred detectors for low-cost instrumentation. They can operate at high levels of light without degradation. Depending on the semiconductor material, their spectral responses vary between 180 and 2600 nm. PDs are fast (depending on the internal capacitance, the bandwidth in some cases is up to 1 GHz), robust, and cheap, and in photovoltaic mode they do not require power. Their main drawbacks are their relatively high levels of noise and their lack of internal amplification. As their output signal is usually small, they require an additional amplifier, which also introduces noise. PDs can be used with low light intensities, limiting the signal bandwidth, and with noise cancellation techniques. Silicon PDs are appropriate for high-speed applications, such as for spectrophotometry, optical measurement equipment, analytical instrument, and radiation detection. InGaAs PDs used for near-infrared light detection are suitable for a wide range of applications, including optical communication, analysis, and measurement. UV LEDs are well suited for spectroscopic applications in instrumentation used for analytical and life sciences.
Avalanche photodiodes (APDs) are devices that require a high reverse voltage (between 100 V and several kV), resulting in internal amplification due to the phenomenon of avalanche multiplication. APDs have a higher SNR than silicon photodiodes, as well as a fast response rate, low dark current, and high sensitivity. Their spectral range is between 200 and 1150 nm. In the non-avalanche mode, one can achieve internal amplification rates of between 10 and 100 times those of a PD. APDs are fast; they can be used at frequencies up to 10 GHz. Although their internal noise is higher than normal and more expensive PDs, they are becoming increasingly popular because they can tolerate intense lighting (optical power meters) and their sensitivity is comparable to some PMTs.
PMTs are the best choice when radiant sensitivity, speed, and minimum noise are the main requirements of the system. The internal amplification of a PMT is up to 106 or more. Another advantage is the possibility of larger areas of detection. The noise is significantly lower compared to solid-state devices. The drawbacks of PMTs are the need for a high-voltage power supply (600–1200 V) and the possibility of destruction by overexposure. As such devices are typically made of glass, they have low mechanical stability; however, new miniature PMT designs (with metal housings, built-in power supply, and current–voltage converters included) make their use in instrumentation increasingly common in cases where the cost of the equipment is not a limitation. PMTs are widely used in many applications, including in industry, medicine, and academic research, where high-sensitivity photodetectors are required. Typical applications are in flow cytometers, blood inspection, hygiene monitors, portable survey meters, environmental measurement, and semiconductor wafer inspection systems.
In summary, to measure optical radiation, the first consideration is the sensitivity of the detector in the band of interest, defined as the electric current generated by the optical power (A/W). Of course, each detector has its own peculiarities; for example, some detectors require cooling, for others it is necessary to modulate the radiation or they require a high voltage, while others can be damaged if subjected to excessive radiation or their sensitive window is touched. Each of these peculiarities must be evaluated when selecting the best option. Hamamatsu Photonics provides a guide for the selection of light detectors [
23].
Figure 2 shows the wavelength ranges covered by the discussed light sources and detectors.
Table 2 summarizes the main characteristics of the light detectors considered for chemical sensing.
2.3. Wavelength Selector
In the design of optoelectronic systems, it is common to use a device that allows the selection of certain wavelengths. The most common devices used to perform this function are optical filters and monochromators. An optical filter located between the optical fiber and the emission light detector can greatly reduce the signal provided by the reflection of the excitation and the signal produced by light interference. The optical filters used in spectroscopy are generally interference-based. They are used to monitor light at certain wavelengths and are based on the arrangement of thin layers of dielectrics that produce interference between the wavefronts, resulting in very small bandwidths. The advancement of thin-film deposition technology has allowed for filters with a bandwidth of 5 nm (FWHM), central wavelengths (CWL) between 250 and 1500 nm, transmission >90% (at the peak of the central wavelength), and optical density > 4. These filters are available as components [
25] or mounted directly on photodiodes [
26].
Other wavelength selection devices include monochromators, although their use is in laboratory instrumentation. They are based on the use of a diffraction network, which depending on the position, can diffract a polychromatic light source into its monochromatic components. In diode-matrix-based monochromators or CCDs, the spectrum is directed to a linear array of photodetectors. The size of the detector determines the spectral resolution. These monochromators are significantly cheaper, have no moving parts, and are very reliable. Other advantages are the simultaneous access to the entire spectrum and the integrated optoelectronic conversion; however, their resolution is lower compared to their diffraction network counterparts. Fiber optic instrumentation systems may also require the use of optical couplers or beam splitters to efficiently distinguish and separate incident and return radiation from traveling in a single fiber. Optical refraction and reflection components, such as lenses and mirrors, are also required in instruments to manipulate light and focus it more effectively on fiber optics.
Table 3 summarizes the main characteristics of the wavelength selectors considered for optical chemical (bio)sensing.
2.4. Optical Fibers
The incorporation of optical fibers in the analytical system provides attractive characteristics, enhancing the advantages offered by optical methods of chemical measurement. The ability of fibers to transmit optical signals over long distances with little power loss makes direct measurement possible in places far from the instrumentation system. The flexibility of optical fibers allows chemical analyses to be performed in hard-to-reach places. Fiber optics provide a waveguide for radiation that interrogates the molecular recognition element of the optical sensor.
Optical fibers, as shown in
Figure 3, consist of a transparent dielectric cylinder (core) surrounded by a cladding of another dielectric material with a refractive index lower than that of the core. These two cylinders are protected by a coating. The propagation of light through the length of an optical fiber takes place through the phenomenon of total internal reflection. Any ray that enters through one end of the fiber into the acceptance cone will propagate through the core of the fiber. The maximum acceptance angle depends only on the refractive indices of the core (
) and the cover (
), via the following expression:
The light-gathering ability of the fiber is called the numerical aperture (
NA) and corresponds to the sine of the acceptance angle:
This value is of great importance for the coupling of light to optical fiber conductors. The greater the amount of light that the fiber can accept, the greater the transmission distance that can be reached, although if it is very large the system bandwidth degrades. More details of the propagation of light in optical fibers can be found in [
27,
28]. The transmission of light through a fiber depends on the wavelength of the radiation and the angle of reflection. Only certain combinations (modes) of wavelengths and reflection angles are allowed. Each mode corresponds to a single angle of reflection for each radiation wavelength. For a particular wavelength, the number of propagation modes decreases with the diameter of the fiber. Optical fibers with core diameters between 2 and 8 μm allow a single propagation mode (single-mode fibers). Fibers with larger diameters, typically between 50 and 200 μm, are multimode and allow simultaneous transmission of several wavelengths through the fiber; they are typically used over shorter distances. Multimode optical fibers are commonly used in FOCS because they are easier to connect and their tolerance for lower-precision components is higher due to the large size of their cores.
The propagation of modes in an optical fiber depends on the profile of the refractive index of the nucleus. There are two types of multimode optical fibers:
Step-index multimode optical fibers, in which the refractive index is constant;
Graded-index multimode optical fibers, in which the refractive index varies in parabolic shape from a maximum on the conductor axis to a minimum on the coating. The modal dispersion of this type of fiber is lower, although it is more expensive.
The material used in fiber optic cables can be plastic, glass, or a combination of both glass for the core and plastic for the cover. Plastic fibers are used in the visible region of the spectrum, are lower in cost, and are easier to work with. Glass core fibers are used in the UV–visible and visible–NIR spectrum regions. They can be single-mode, multimode with a step index (such as polymer cladding silica (PCS) fibers) or gradient index, or fiber bundles made from such fibers [
29].
Table 4 shows the main characteristics of optical fibers used for (bio)sensing applications. Multimode optical fibers are commonly used in FOCS.
There are several schemes to connect optical fibers and sensing areas, as shown in
Figure 4. The instrument shown in
Figure 4a uses a single fiber or a fiber bundle. The instrument has a beam splitter to isolate the returning radiation and focus it on the photodetector.
Figure 4b shows a bifurcated optical fiber. This scheme requires simple instrumentation and is highly efficient at collecting light.
Figure 4c shows that the sensing element is deposited over the core fiber, acting as the cladding. The evanescent wave interacts with the sensing area and is attenuated according to the Lambert–Beer law. This schema requires a thin reagent layer and the response time is short.
Special optical fibers must be used for harsh environments [
30]. The most common parameters are temperature and strain or stress sensing, although other parameters such as the pressure, magnetic field, voltage, and chemical species can also be measured. The coating of the optical fiber plays the key role in protecting the glass. If the coating survives, the glass will continue to perform. Special coatings such as polyimide, silicone, and high-temperature acrylate are available that are suitable for higher temperatures. In high-pressure ambient environments, some polyimide coatings may degrade and peel off from the glass, exposing the surface. A number of added functionalities can be obtained by replacing the polymer coating with metal. Unlike polymers, metals do not outgas in vacuums, do not ignite, and they lend themselves to mounting by soldering. Regarding harsh environments, metal-coated fibers also exhibit many attractive features. As with carbon-coated fibers, metal-coated fibers are protected against ingression of water and hydrogen. Furthermore, metal coatings provide unsurpassed heat resistance; fibers coated with aluminum or copper, for example, may operate at temperatures well above 400 °C. fiber Bragg grating temperature sensors have also been used nuclear environments due to the presence of ionizing radiation fields [
31], as well as in harsh aerospace environment [
32]; however, only in recent years has this technology matured sufficiently to allow real field applications.
2.5. Optical Sensors
As shown in
Figure 5, biochemical sensors sensitive to specific chemical species are composed of two parts: (a) a “receptor” or molecular recognition element capable of interacting selectively with the species of interest (analyte), being the result of a physical or chemical change (e.g., heat, electron transfer, absorption or emission of light, or vibration) of the system, the intensity of which will be related to the concentration of the species to be analyzed; (b) a “physical transducer”, i.e., a measurement zone in which the change is transformed into a measurable physical signal. According to the nature of the physical signal that is generated and measured, i.e., the type of transducer, the sensors for biochemical species can be classified as electrochemical, optical, thermal, or piezoelectric. Optical sensors are chemical sensors that provide an optical response depending on the concentration of the analyte in the sample. They can be classified according to the optical property that has been measured, e.g., absorbance, reflectance, fluorescence, phosphorescence, or Raman dispersion. We will introduce these optical properties in
Section 3.
Optical sensors have numerous advantages over conventional sensors, such as their selectivity, immunity to electromagnetic interference, and safety while working with flammable and explosive compounds. They are also sensitive, cheap, and non-destructive. In addition, multiple analyses can be easily miniaturized and allowed with a single control instrument at a central site; however, optical sensors also have some disadvantages, namely that ambient light can interfere with their operation, their long-term stability is limited due to indicator leaching, their dynamic range is limited, and loss of selectivity occurs after immobilization.
Fiber optic chemical sensors (FOCS) are a subclass of optical sensors in which an optical fiber is employed to transmit the electromagnetic radiation to and from a sensing region that is in direct contact with the sample. The spectroscopically detectable optical property can be measured through the fiber optic arrangement, which allows remote and inexpensive sensing systems.
The production of cheap and high-quality optical fibers (initially conceived for application in the field of telecommunications) has opened new frontiers in chemical and clinical analysis with the introduction of biochemical fiber optic sensors. In particular, the inherent properties of optical fibers (small size and weight, flexibility, thermal and chemical stability, biocompatibility, and immunity to electrical interference) make them ideal radiation conductors for manufacturing optical sensors.
There are two large types of FOCS, also called optrodes, which highlight the idea that their use is similar that of electrodes, although the operation principles are different:
- (1)
Extrinsic sensors use fiber optics only as a means of transmitting light from the light source to the sensitive area and from this to the photodetector. We refer to this type of sensor in this article;
- (2)
Intrinsic sensors use fiber optics as a light guide and as a transducer. The variable to be measured modifies certain properties of the fiber, such as the refractive index or the absorption coefficient. These sensors can use interferometric configurations, fiber Bragg grating (FBG), long-period fiber grating (LPFG), or special fibers (doped fibers) designed to be sensitive to specific perturbations. These types of sensors are commonly used as physical sensors (e.g., pressure and temperature gauges), although their applicability for biochemical species is restricted.
In [
1], Wang and Wolfbeis present a complete review of FOCS studies published between October 2015 and October 2019. The main applications for FOCS are in the sensing gases and vapors, medical and chemical analysis, molecular biotechnology, marine and environmental analysis, industrial production monitoring, and bioprocess control. Many chemical analytes can be sensed. These range from various gaseous species (NH
3, H
2, CH
4, H
2S, CO
2, NO
2, O
2) to volatile organic compounds (such as ethanol, methanol, acetone, toluene, and formaldehyde), as well as heavy metal ions such as Hg
2+, Pb
2+, Mg
2+, Cd
2+, Ni
2+, and Mn
2+. Other applications are for sensing of temperature and relative humidity (RH), water fractions in organic solvents, pH values, ions (Mn
2+, Cd
2+, Pb
2+, Hg
2+, Zn
2+), and organic species (glucose, fructose, oils, etc.).