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Coatings, Volume 11, Issue 4 (April 2021) – 115 articles

Cover Story (view full-size image): The antimicrobial applications of nanoparticles mainly include two aspects: metal nanoparticles (NPs) and antimicrobial nanocarriers. Metal NPs are mainly used in antimicrobial coatings for medical dressings, fabrics, and medical instruments. Antibacterial nanocarriers are mainly loaded with antimicrobial drugs, and the surface of the carrier is connected with specific groups as a coating, so as to achieve a targeted antimicrobial effect. View this paper
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18 pages, 2905 KiB  
Article
Validating Anti-Infective Activity of Pleurotus Opuntiae via Standardization of Its Bioactive Mycoconstituents through Multimodal Biochemical Approach
by Aprajita Tiwari Pandey, Ishan Pandey, Anurag Kanase, Amita Verma, Beatriz Garcia-Canibano, Sarada Prasad Dakua, Shidin Balakrishnan and Mohan Prasad Singh
Coatings 2021, 11(4), 484; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040484 - 20 Apr 2021
Cited by 4 | Viewed by 3146
Abstract
Mushrooms produce a variety of bioactive compounds that are known to have anti-pathogenic properties with safer and effective therapeutic effects in human disease prognosis. The antibacterial activity of ethanol and methanol extracts of Pleurotus opuntiae were checked against pathogenic microorganisms viz. Pseudomonas aeruginosa [...] Read more.
Mushrooms produce a variety of bioactive compounds that are known to have anti-pathogenic properties with safer and effective therapeutic effects in human disease prognosis. The antibacterial activity of ethanol and methanol extracts of Pleurotus opuntiae were checked against pathogenic microorganisms viz. Pseudomonas aeruginosa ATCC 27853, Proteus mirabilis NCIM 2300, Proteus vulgaris NCIM 5266, Serratia marcescens NCIM 2078, Shigella flexeneri NCIM 5265, Moraxella sp. NCIM 2795, Staphylococcus aureus ATCC 25923 by agar well diffusion method at different concentrations of the extracts. Minimum Inhibitory Concentration (MIC) and Minimum Bactericidal Concentration (MBC) of the extracts was determined by INT (Iodonitrotetrazolium chloride) colorimetric assay. Extracts were standardized by thin layer chromatography (TLC) in different solvent systems. The Retention factors (Rf) of different compounds were calculated by high performance TLC (HPTLC) fingerprinting at UV 254, 366, and 540 nm before and after derivatization. The ethanol and methanol extracts of P. opuntiae showed bactericidal activity against all the test pathogens at MIC values of 15.6 to 52.08 mg/mL and 20.81 to 52.08 mg/mL respectively. Whereas the MBC values for ethanol and methanol extract of P. opuntiae against all pathogens were recorded as 26.03 to 62.5 mg/mL and 125 mg/mL respectively. Preliminary mycochemical screening of both the extracts revealed high contents of bioactive compounds. Amongst all the solvent systems used in TLC, the best result was given by chloroform + hexane (8:2) which eluted out 5 different compounds (spots). HPTLC results revealed spots with different Rf values for all the 24 compounds present. Thus, it can be inferred from the present investigation that the mycoconstituents could be an alternative medication regimen and could play a role in new drug discoveries against different infections. Further, the antimicrobial components of these mushrooms can be transformed to bioengineered antimicrobial coatings for surfaces, drug and other hybrid systems for public health implications in combating persistent infections. Full article
(This article belongs to the Special Issue Antiviral Coating as Sustainable Measure to Fight Viral Pandemic)
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17 pages, 3356 KiB  
Article
Adhesion between Biocomposites and Different Metallic Structures Additive Manufactured
by Stanca Cuc, Alexandru Burde, Cosmin Cosma, Dan Leordean, Mircea Rusu, Nicolae Balc, Doina Prodan, Marioara Moldovan and Razvan Ene
Coatings 2021, 11(4), 483; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040483 - 20 Apr 2021
Cited by 2 | Viewed by 2134
Abstract
This study was concerned with the adhesion of resin cement to metal surfaces obtained by selective laser melting process (SLM), and how it could be improved the bond strength at the biocomposite-metal junction. The SLM substrates were manufactured out of pure titanium (Ti), [...] Read more.
This study was concerned with the adhesion of resin cement to metal surfaces obtained by selective laser melting process (SLM), and how it could be improved the bond strength at the biocomposite-metal junction. The SLM substrates were manufactured out of pure titanium (Ti), Ti6Al7Nb, and CoCr alloys. The metallic surfaces were covered with 5 types of biocomposites: 2 commercially resin-modified glass-ionomer cements (GC Fuji Plus and KETAC CEM) and 3 types of in-house developed materials. These biocomposites were mechanical characterized under compression and bending trials. The biocomposites-metal adhesion was settled both on as built metallic surfaces and after they were sandblasted with alumina. All the sandblasted SLM surfaces presented higher adhesion strength in comparison with the untreated specimens. The CoCr specimens show the highest bonding value. Additionally, the morphological aspects of joining interfaces were investigated using a scanning electron microscope (SEM). The mechanical properties and metal adhesion of these biocomposites were influenced by the liquid powder ratio. It is essential to apply a surface treatment on SLM substrate to achieve a stronger bond. Also, the chemical composition of biocomposite is a major factor which may improve the adhesion of it on different metallic substrates. Full article
(This article belongs to the Special Issue Polymer Coatings for Biomaterials)
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9 pages, 25572 KiB  
Article
Microstructure and Interfaces of Ultra-Thin Epitaxial AlN Films Grown by Plasma-Enhanced Atomic Layer Deposition at Relatively Low Temperatures
by Ramasis Goswami, Syed Qadri, Neeraj Nepal and Charles Eddy, Jr.
Coatings 2021, 11(4), 482; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040482 - 20 Apr 2021
Cited by 3 | Viewed by 2622
Abstract
We demonstrate the growth of ultra-thin AlN films on Si (111) and on a GaN/sapphire (0001) substrate using atomic layer epitaxy in the temperature range of 360 to 420 °C. Transmission electron microscopy and X-ray diffraction were used to characterize the interfaces, fine [...] Read more.
We demonstrate the growth of ultra-thin AlN films on Si (111) and on a GaN/sapphire (0001) substrate using atomic layer epitaxy in the temperature range of 360 to 420 °C. Transmission electron microscopy and X-ray diffraction were used to characterize the interfaces, fine scale microstructure, and the crystalline quality of thin films. Films were deposited epitaxily on Si (111) with a hexagonal structure, while on the GaN/sapphire (0001) substrate, the AlN film is epitaxial and has been deposited in a metastable zinc-blende cubic phase. Transmission electron microscopy reveals that the interface is not sharp, containing an intermixing layer with cubic AlN. We show that the substrate, particularly the strain, plays a major role in dictating the crystal structure of AlN. The strain, estimated in the observed orientation relation, is significantly lower for cubic AlN on hexagonal GaN as compared to the hexagonal AlN on hexagonal GaN. On the Si (111) substrate, on the other hand, the strain in the observed orientation relation is 0.8% for hexagonal AlN, which is substantially lower than the strain estimated for the cubic AlN on Si(111). Full article
(This article belongs to the Special Issue Epitaxial Thin Films: Properties and Applications)
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21 pages, 10089 KiB  
Article
Influences of Nitrogen Flow Rate on Microstructure, Mechanical and Tribological Properties of WCN Coatings Deposited by HiPIMS
by Weifeng He, Yuhui Yang, Shuqi Huang, Shuyu Fan, Min Hu, Yongchao Wang, Wei Xu and Lei Wang
Coatings 2021, 11(4), 481; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040481 - 20 Apr 2021
Cited by 2 | Viewed by 2198
Abstract
Tungsten carbide (WC) and Tungsten carbonitride (WCN) coatings are deposited by reactive high-power impulse magnetron sputtering (HiPIMS) with various nitrogen gas flow rates. The characteristics of discharge current and plasma optical emission of HiPIMS are recorded by oscilloscope (OSC) and optical emission spectroscopy [...] Read more.
Tungsten carbide (WC) and Tungsten carbonitride (WCN) coatings are deposited by reactive high-power impulse magnetron sputtering (HiPIMS) with various nitrogen gas flow rates. The characteristics of discharge current and plasma optical emission of HiPIMS are recorded by oscilloscope (OSC) and optical emission spectroscopy (OES). The results exhibit that the peak discharge currents and the intensities of optical emission spectra lines are significantly influenced by the addition of nitrogen. The elemental concentration, microstructure, mechanical and tribological properties in ambient temperature and high temperature of deposited coatings are investigated by a wide variety of techniques such as energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), nano-indentation measurement, scanning electron microscope (SEM), atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS), and ball-on-disk tribometer. The results show that WC/WCN coatings with different microstructures, mechanical properties and tribological properties have been produced by controlling the flow rate of N2. Meanwhile, with the N2 flow rate increasing from 0 sccm to 24 sccm, (101) diffraction peak shifts to low angle. Moreover, (102) and (110) peaks’ intensities and the angle of (101) peak of β-W2C phase of the deposited WCN coatings decrease and disappear, and the average grain size decreases from 8.9 nm to 6.4 nm. XPS results show that the intensities of C=N, W–N, W–C–N, and N–O peaks increase while the intensity of C–W peak decreases. The deposited coatings change from slight columnar type to a typically dense and featureless structure, and the surface roughness decreases from Ra 11.6 nm at 0 sccm to Ra 5.7 nm at 24 sccm. The variation of nitrogen flow also plays a role in the mechanical properties of the coatings. It is found that the maximum hardness and elastic modulus of 35.6 GPa and 476.5 GPa appear at 16 sccm N2 flow rate. The results of wear tests demonstrate the addition of nitrogen slightly deteriorates tribological properties at room temperature (25 °C), but can remarkably improve tribological properties at high temperature (400 °C) of WC/WCN coatings deposited with an appropriate flow rate of nitrogen. Full article
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13 pages, 6212 KiB  
Article
Effectiveness and Compatibility of Nanoparticle Based Multifunctional Coatings on Natural and Man-Made Stones
by Martina Zuena, Ludovica Ruggiero, Giancarlo Della Ventura, Edoardo Bemporad, Maria Antonietta Ricci and Armida Sodo
Coatings 2021, 11(4), 480; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040480 - 20 Apr 2021
Cited by 8 | Viewed by 1860
Abstract
The interaction of microorganisms with stone materials leads to biodeterioration processes, which may cause aesthetic damages and the loss of durability and strength of the substrates. Innovative solutions against this process are represented by nanotechnologies. In our previous works, 2-mercaptobenzothiazole was successfully encapsulated [...] Read more.
The interaction of microorganisms with stone materials leads to biodeterioration processes, which may cause aesthetic damages and the loss of durability and strength of the substrates. Innovative solutions against this process are represented by nanotechnologies. In our previous works, 2-mercaptobenzothiazole was successfully encapsulated within two silica-based nanodevices: nanocapsules and mesoporous nanoparticles. Such loaded nanodevices have been dispersed in TEOS based coatings, characterized as far as their chemical–physical properties and in vitro biocide efficacy. Here, we adopt a multi-technic approach, to assess the coatings efficacy and compatibility with four types of stones of cultural heritage interest, namely, mortar, brick, travertine, and Carrara marble. In particular, we determine the protective function of the coatings, based on water transport properties (reduction up to a factor 10 of the water absorption for brick and mortar, without significantly influencing water vapor transmission rate), morphology of the surface (absence of coating cracks and color changes), and TiO2 photocatalytic activity. Consequently, these coatings can be considered suitable for application on stone artifacts, without interfering with their artistic appearance. Full article
(This article belongs to the Collection Coatings: 10th Anniversary)
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8 pages, 2176 KiB  
Article
Effects of Roughness on Stresses in an Oxide Scale Formed on a Superalloy Substrate
by Yang Zhao, Fan Sun, Peng Jiang and Yongle Sun
Coatings 2021, 11(4), 479; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040479 - 19 Apr 2021
Cited by 1 | Viewed by 1943
Abstract
The effects of surface roughness on the stresses in an alumina scale formed on a Fecralloy substrate are investigated. Spherical indenters were used to create indents with different radii and depths to represent surface roughness and then the roughness effect was studied comprehensively. [...] Read more.
The effects of surface roughness on the stresses in an alumina scale formed on a Fecralloy substrate are investigated. Spherical indenters were used to create indents with different radii and depths to represent surface roughness and then the roughness effect was studied comprehensively. It was found that the residual stresses in the alumina scale formed around the rough surface are almost constant and they are dominated by the curvature rather than the depth of the roughness. Oxidation changes the surface roughness. The edge of the indent was sharpened after oxidation and the residual stress there was released presumably due to cracking. The residual stresses in the alumina scale decrease with increase in oxidation time, while the substrate thickness has little effect, given that the substrate is thicker than the alumina scale. Furthermore, the effect of roughness on the oxide growth stress is analysed. This work indicates that the surface roughness should be considered for evaluation of stresses in coatings. Full article
(This article belongs to the Special Issue Defects, Stresses and Cracks in Thermal Barrier Coatings)
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16 pages, 4889 KiB  
Article
Corrosion Protection of 6061 Aluminum Alloys by Sol-Gel Coating Modified with ZnLaAl-LDHs
by Youbin Wang, Qiuyu Huang, Bingtao Zhou, Zengyin Yuan, Yuezhou Wei and Toyohisa Fujita
Coatings 2021, 11(4), 478; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040478 - 19 Apr 2021
Cited by 9 | Viewed by 2733
Abstract
In this work, ZnLaAl layered double hydroxides (LDHs) were prepared by the co-precipitation method, and the ZnLaAl-LDHs nanosheets were embedded in sol-gel coating for the corrosion protection of 6061 aluminum alloys. The structure, morphology, and long-term anti-corrosion performance of sol-gel coating modified with [...] Read more.
In this work, ZnLaAl layered double hydroxides (LDHs) were prepared by the co-precipitation method, and the ZnLaAl-LDHs nanosheets were embedded in sol-gel coating for the corrosion protection of 6061 aluminum alloys. The structure, morphology, and long-term anti-corrosion performance of sol-gel coating modified with ZnLaAl-LDHs were investigated. The structure and morphology analysis showed that nanosheets of ZnLaAl-LDHs are finer than those of ZnAl-LDHs, with the results suggesting that the La can refine the size of LDHs’ nanosheets and improve their nucleation rate. The results of long-term corrosion tests showed that the sol-gel coating with ZnLaAl-LDHs exhibits higher corrosion resistance and better stability compared with the sol-gel coating with ZnAl-LDHs, which indicates that the addition of La enhances the anti-corrosion performance of the LDHs and improves the stability of sol-gel coating with LDHs. Finally, the formation mechanism of ZnLaAl-LDHs and the corrosion mechanism of sol-gel coating with ZnLaAl-LDHs on 6061 aluminum alloys are both discussed in detail. Full article
(This article belongs to the Collection Feature Paper Collection in Corrosion, Wear and Erosion)
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13 pages, 3540 KiB  
Article
Nanomechanical Behavior, Adhesion and Corrosion Resistance of Hydroxyapatite Coatings for Orthopedic Implant Applications
by Kaouther Khlifi, Hafedh Dhiflaoui, Amir Ben Rhouma, Joël Faure, Hicham Benhayoune and Ahmed Ben Cheikh Laarbi
Coatings 2021, 11(4), 477; https://doi.org/10.3390/coatings11040477 - 19 Apr 2021
Cited by 10 | Viewed by 2099
Abstract
The aim of this work was to investigate the nanomechanical, adhesion and corrosion resistance of hydroxyapatite (HAP) coatings. The electrodeposition process was used to elaborate the HAP coatings on Ti6Al4V alloy. The effect of hydrogen peroxide concentration H2 [...] Read more.
The aim of this work was to investigate the nanomechanical, adhesion and corrosion resistance of hydroxyapatite (HAP) coatings. The electrodeposition process was used to elaborate the HAP coatings on Ti6Al4V alloy. The effect of hydrogen peroxide concentration H2O2 on the electrolyte and the heat treatment was studied. Surface morphology of HAP coatings was assessed, before and after heat treatment, by scanning electron microscopy associated with X-ray microanalysis (SEM-EDXS). Moreover, X-ray diffraction (XRD) was performed to identify the coatings’ phases and composition. Nanoindentation and scratch tests were performed for nanomechanical and adhesion behavior analysis. The corrosion resistance of the uncoated, the as-deposited, and the heat-treated coatings was investigated by electrochemical test. The obtained results revealed that, with 9% of H2O2 and after heat treatment, the HAP film exhibited a compact and homogeneous microstructure. The film also showed a crystal growth: stoichiometric hydroxyapatite (HAP) and β-tricalcium phosphate (β-TCP). After heat treatment, the nanomechanical properties (H, E) were increased from 117 ± 7 MPa and 24 ± 1 GPa to 171 ± 10 MPa and 38 ± 1.5 GPa respectively. Critical loads (LC1, LC2, and LC3) were increased from 0.78 ± 0.04, 1.6 ± 0.01, and 4 ± 0.23 N to 1.45 ± 0.08, 2.46 ± 0.14, and 4.35 ± 0.25 N (respectively). Furthermore, the adhesion strength increased from 8 to 13 MPa after heat treatment. The HAP heat-treated samples showed higher corrosion resistance (Rp = 65.85 kΩ/cm2; Icorr = 0.63 µA/cm2; Ecorr = −167 mV/ECS) compared to as-deposited and uncoated samples. Full article
(This article belongs to the Special Issue Innovative Surface Modification Techniques for Biodegradable Implants)
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17 pages, 5806 KiB  
Article
Chemical Degradation and Color Changes of Paint Protective Coatings Used in Solar Glass Mirrors
by Mohamed Guerguer, Sanae Naamane, Zineb Edfouf, Olivier Raccurt and Hassan Bouaouine
Coatings 2021, 11(4), 476; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040476 - 19 Apr 2021
Cited by 6 | Viewed by 2456
Abstract
This paper reports a study of the influence of outdoor natural aging on paint coatings applied to the back of three commercial solar glass mirrors (A1, C2, and D2) under two different exposure environments (marine and desert) in Morocco for a period of [...] Read more.
This paper reports a study of the influence of outdoor natural aging on paint coatings applied to the back of three commercial solar glass mirrors (A1, C2, and D2) under two different exposure environments (marine and desert) in Morocco for a period of about three years. The aging assessment was carried out through colorimetric measurements and FTIR-ATR (Attenuated total reflection-Fourier transform infrared) analyses of the top coat paints. The obtained results demonstrate that the tested coating system had a high resistance at the desert site. Under the desert environment, no obvious changes to the coating occurred after 350 days. However, at the marine site, some color changes were detected, and the coating got yellow and more matte, especially for mirror A1. FTIR-ATR analyses have indicated many modifications in the intensity of many bonds of infrared spectra especially for paint of this mirror type (A1). This chemical degradation is not only due to UV degradation but also related to many factors, such as humidity, salinity, and rainfall. This finding was concluded after the faster degradation observed on samples exposed at the marine site. The present study confirms the need to use different exposure environments for testing the limits of new protective systems for solar glass mirrors rather than using only the real service conditions. Finally, accelerated tests are necessary for understanding the effect of each degrading parameter and their results should be compared to outdoor tests data for a complete analysis of coatings durability. Full article
(This article belongs to the Section Corrosion, Wear and Erosion)
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15 pages, 6454 KiB  
Article
Boride-Carbon Hybrid Technology for Ultra-Wear and Corrosive Conditions
by Nina Baule, Young S. Kim, André T. Zeuner, Lars Haubold, Robert Kühne, Osman L. Eryilmaz, Ali Erdemir, Zhong Hu, Martina Zimmermann, Thomas Schuelke and Qi-Hua Fan
Coatings 2021, 11(4), 475; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040475 - 18 Apr 2021
Cited by 3 | Viewed by 2442
Abstract
This work discusses a study on a surface treatment for creating extremely durable low-friction, wear and corrosion-resistant surfaces for tribological components in harsh conditions. A duplex surface treatment was developed that combines the advantages of ultra-fast electrochemical boriding with those of hard tetrahedral [...] Read more.
This work discusses a study on a surface treatment for creating extremely durable low-friction, wear and corrosion-resistant surfaces for tribological components in harsh conditions. A duplex surface treatment was developed that combines the advantages of ultra-fast electrochemical boriding with those of hard tetrahedral amorphous carbon coatings. The friction and wear properties of the duplex treatment are compared to the boride-only treatment of AISI 1045 steel, while corrosion and contact fatigue behaviors of the duplex layer are compared to that of the single-layer carbon coating on low carbon steel. The duplex treatment yields wear rates as low as 6 × 10−8 mm3·N−1·m−1 and a coefficient of friction of 0.14 when tested against a steel counter face. The contact fatigue impact tests reveal that the high hardness of 1200 HV0.05 of the borided layer in the duplex treatment leads to higher resistance against indentation but is accompanied by a higher incidence of crack initiation, being in good agreement with the finite-element modeling of nanoindentation results. The duplex coatings exhibit resistance to pinhole corrosion as evidenced by a 3 h exposure to 15% HCl at room temperature. Full article
(This article belongs to the Special Issue Tribology and Mechanical Behavior of Amorphous Carbon Coatings)
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13 pages, 5979 KiB  
Article
Microstructure and Wear Behaviors of Plasma-Sprayed MoAlB Ceramic Coating
by Fuzhu Li, Shengnan Sun, Yong Xu, Lihui Tian, Yun Wang, Zhenying Xu and Ruitao Li
Coatings 2021, 11(4), 474; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040474 - 18 Apr 2021
Cited by 6 | Viewed by 2057
Abstract
MoAlB ceramic coatings were prepared on a 316 steel surface by atmospheric plasma spraying with different arc power levels. The phase composition, microstructure and wear resistance of coatings against GCr15 and Si3N4 counterparts were studied. The MoAlB ceramic decomposed and [...] Read more.
MoAlB ceramic coatings were prepared on a 316 steel surface by atmospheric plasma spraying with different arc power levels. The phase composition, microstructure and wear resistance of coatings against GCr15 and Si3N4 counterparts were studied. The MoAlB ceramic decomposed and was oxidized to form MoB and Al2O3 during plasma spraying. With the increase of the arc power, MoAlB experienced more decomposition, but the coatings became denser. When the arc power increased from 30 to 36 kW, the wear rates of coatings against GCr15 and Si3N4 balls reduced by 91% and 78%, respectively. The characterization of wear tracks shows that when against GCr15 counterparts, the main wear mechanisms are abrasive and adhesive wear, and when against Si3N4 counterparts, fatigue and abrasive wear are dominant. The refinement of wear resistance by increasing arc power can be attributed to the improvement of density and adhesive strength among splats. Full article
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13 pages, 2272 KiB  
Article
Fabrication and Characterization of Antimicrobial Magnetron Cosputtered TiO2/Ag/Cu Composite Coatings
by Dilyana Gospodonova, Iliana Ivanova and Todorka Vladkova
Coatings 2021, 11(4), 473; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040473 - 17 Apr 2021
Cited by 4 | Viewed by 2163
Abstract
The aim of this study was to prepare TiO2/Ag/Cu magnetron co-sputtered coatings with controlled characteristics and to correlate them with the antimicrobial activity of the coated glass samples. The elemental composition and distribution, surface morphology, wettability, surface energy and its component [...] Read more.
The aim of this study was to prepare TiO2/Ag/Cu magnetron co-sputtered coatings with controlled characteristics and to correlate them with the antimicrobial activity of the coated glass samples. The elemental composition and distribution, surface morphology, wettability, surface energy and its component were estimated as the surface characteristics influencing the bioadhesion. Well expressed, specific, Ag/Cu concentration-dependent antimicrobial activity in vitro was demonstrated toward Gram-negative and Gram-positive standard test bacterial strains both by diffusion 21 assay and by Most Probable Number of surviving cells. Direct contact and eluted silver/coper nanoparticles killing were experimentally demonstrated as a mode of the antimicrobial action of the studied TiO2/Ag/Cu thin composite coatings. It is expected that they would ensure a broad spectrum bactericidal activity during the indwelling of the coated medical devices and for at least 12 h after that, with the supposition that the benefits will be over a longer time. Full article
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15 pages, 3885 KiB  
Article
The Influence of the Roll-Laminating Process on the Bonding Quality of Polymer-Coated Steel Interface
by Jiyang Liu, Qingdong Zhang, Boyang Zhang and Mingyang Yu
Coatings 2021, 11(4), 472; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040472 - 17 Apr 2021
Cited by 2 | Viewed by 2556
Abstract
Polymer-coated steel (PCS) is a new type of metal packaging material under development, which has better performance in saving resources, energy, and environmental protection. The lamination process has an important influence on the bonding quality of the PCS interface. PCS samples under different [...] Read more.
Polymer-coated steel (PCS) is a new type of metal packaging material under development, which has better performance in saving resources, energy, and environmental protection. The lamination process has an important influence on the bonding quality of the PCS interface. PCS samples under different lamination temperatures and lamination speeds were prepared through experiments. A binding rate is defined to represent the real bonding area of the PCS interface. The micro-scratch tester and scanner are used to study the influence of the lamination process on the bonding rate and bonding strength of the PCS interface. It is proposed that the bonding rate and bonding strength of the PCS interface increases with the increase of lamination temperature and increases with the decrease of lamination speed. The PCS interface bonding rate and bonding strength are positively correlated. SEM and DSC experiments revealed the cause of bubbles on the PCS surface. It is proposed that controlling the uniformity of the TFS surface temperature can reduce the quality defects of PCS surface bubbles. Relevant research results bring guiding significance for the formation of enterprises. Full article
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19 pages, 1314 KiB  
Article
A Comparison of Etiology-Derived and Non-Etiology-Derived Indices Utilizing for Erosive Tooth Wear in People with Eating Disorders. The Validation of Economic Value in Clinical Settings
by Irena Zalewska, Agata Trzcionka and Marta Tanasiewicz
Coatings 2021, 11(4), 471; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040471 - 17 Apr 2021
Cited by 3 | Viewed by 1700
Abstract
Increasing occurrence of non-carious lesions in their various forms and etiologies requires reliable and valid diagnostic tools to register their distribution, severity, and progression and to become helpful in planning treatment. The aim of this work is to evaluate eight selected (etiological and [...] Read more.
Increasing occurrence of non-carious lesions in their various forms and etiologies requires reliable and valid diagnostic tools to register their distribution, severity, and progression and to become helpful in planning treatment. The aim of this work is to evaluate eight selected (etiological and non-etiological) indices of tooth wear/erosion, taking into account the subjective opinion of the researcher/operator and the patients being treated for eating disorders. The research sample included 60 people with symptoms of dental erosion. The study group included 30 patients suffering from eating disorders, recruited from three independent medical institutions providing eating disorder therapy. The control group consisted of 30 patients with no eating disorders, but with dental erosion caused mostly by a low-pH diet. The indices chosen for evaluation were: Tooth Wear Index by Smith and Knight; indexes by Lussi, Johansson et al.; Tooth Wear Index modified by de Carvahlo Sales-Peres et al.; Linkosalo and Markkanen modified by Ganss et al.; and index Oilo et al., BEWE, VEDE. The examination took place during three short visits. The study group (suffering eating disorders) and the control group (without eating disorders) evaluated the indices chosen for this research similarly. In the assessment made by both groups of patients, the usefulness and application benefits of the etiological indices set were not significantly different than in the case of a set of non-etiological indexes. An analogous opinion has been made by the operator/researcher as far, as the following aspects are concerned: the number of indexes criteria, order of difficulty in memorizing criteria and in the procedure of indexes application. According to this research, for the group at risk of dental erosive wear (with or without eating disorders), optimal research tools to evaluate dental wear occurred: index by Lussi, Tooth Wear Index modified by de Carvahlo Sales-Peres et al., BEWE, index by Oilo et al. Full article
(This article belongs to the Special Issue State-of-the-Art on Coatings Research in Poland 2020,2021)
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8 pages, 3301 KiB  
Article
Reliable Ohmic Contact Properties for Ni/Hydrogen-Terminated Diamond at Annealing Temperature up to 900 °C
by Xiaolu Yuan, Jiangwei Liu, Jinlong Liu, Junjun Wei, Bo Da, Chengming Li and Yasuo Koide
Coatings 2021, 11(4), 470; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040470 - 17 Apr 2021
Viewed by 2268
Abstract
Ohmic contact with high thermal stability is essential to promote hydrogen-terminated diamond (H-diamond) electronic devices for high-temperature applications. Here, the ohmic contact characteristics of Ni/H-diamond at annealing temperatures up to 900 °C are investigated. The measured current–voltage curves and deduced specific contact resistance [...] Read more.
Ohmic contact with high thermal stability is essential to promote hydrogen-terminated diamond (H-diamond) electronic devices for high-temperature applications. Here, the ohmic contact characteristics of Ni/H-diamond at annealing temperatures up to 900 °C are investigated. The measured current–voltage curves and deduced specific contact resistance (ρC) are used to evaluate the quality of the contact properties. Schottky contacts are formed for the as-received and 300 °C-annealed Ni/H-diamonds. When the annealing temperature is increased to 500 °C, the ohmic contact properties are formed with the ρC of 1.5 × 10−3 Ω·cm2 for the Ni/H-diamond. As the annealing temperature rises to 900 °C, the ρC is determined to be as low as 6.0 × 10−5 Ω·cm2. It is believed that the formation of Ni-related carbides at the Ni/H-diamond interface promotes the decrease in ρC. The Ni metal is extremely promising to be used as the ohmic contact electrode for the H-diamond-based electronic devices at temperature up to 900 °C. Full article
(This article belongs to the Special Issue New Advances in Thin-Film Transistor)
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11 pages, 8441 KiB  
Article
Statistical Analysis on the Structural Size of Simulated Thin Film Growth with Molecular Dynamics for Glancing Angle Incidence Deposition
by Holger Badorreck, Lars Jensen, Detlev Ristau and Marco Jupé
Coatings 2021, 11(4), 469; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040469 - 17 Apr 2021
Cited by 2 | Viewed by 1739
Abstract
For the purpose of a deeper understanding of thin film growth, in the last two decades several groups developed models for simulation on the atomistic scale. Models using molecular dynamics as their simulation method already give results comparable to experiments, however statistical analysis [...] Read more.
For the purpose of a deeper understanding of thin film growth, in the last two decades several groups developed models for simulation on the atomistic scale. Models using molecular dynamics as their simulation method already give results comparable to experiments, however statistical analysis of the simulations themselves are lacking so far, reasoned by the limits imposed by the computational power and parallelization that can only be used in lateral dimensions. With advancements of software and hardware, an increase in simulation speed by a factor of up to 10 can be reached. This allows either larger structures and/or more throughput of the simulations. The paper analyses the significance of increasing the structure size in lateral dimensions and also the repetition of simulations to gain more insights into the statistical fluctuation contained in the simulations and how well the coincidence with the experiment is. For that, glancing angle incidence deposition (GLAD) coatings are taken as an example. The results give important insights regarding the used interaction potential, the structure size and resulting important differences for the density, surface morphology, roughness and anisotropy. While larger structures naturally can reproduce the real world in more detail, the results show which structure sizes are needed for these aspects without wasting computational resources. Full article
(This article belongs to the Special Issue Glancing Angle Deposited and Anisotropic Thin Films and Coatings)
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10 pages, 1837 KiB  
Article
CoCrFeNi High-Entropy Alloy Thin Films Synthesised by Magnetron Sputter Deposition from Spark Plasma Sintered Targets
by Holger Schwarz, Thomas Uhlig, Niels Rösch, Thomas Lindner, Fabian Ganss, Olav Hellwig, Thomas Lampke, Guntram Wagner and Thomas Seyller
Coatings 2021, 11(4), 468; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040468 - 17 Apr 2021
Cited by 11 | Viewed by 2948
Abstract
Two magnetron sputter targets of CoCrFeNi High-Entropy Alloy (HEA), both in equal atomic ratio, were prepared by spark plasma sintering. One of the targets was fabricated from a homogeneous HEA powder produced via gas atomisation; for the second target, a mixture of pure [...] Read more.
Two magnetron sputter targets of CoCrFeNi High-Entropy Alloy (HEA), both in equal atomic ratio, were prepared by spark plasma sintering. One of the targets was fabricated from a homogeneous HEA powder produced via gas atomisation; for the second target, a mixture of pure element powders was used. Economic benefits can be achieved by mixing pure powders in the intended ratio in comparison to the gas atomisation of the specific alloy composition. In this work, thin films deposited via magnetron sputtering from both targets are analysed. The surface elemental composition is investigated by X-ray photoelectron spectroscopy, whereas the bulk stoichiometry is measured by X-ray fluorescence spectroscopy. Phase information and surface microstructure are investigated using X-ray diffraction and scanning electron microscopy, respectively. It is demonstrated that the stoichiometry, phase composition and microscopic structure of the as-deposited HEA thin films are almost identical if the same deposition parameters are used. Full article
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19 pages, 6082 KiB  
Article
Enhancement of the Adhesion of Wire Arc Sprayed Coatings on Carbon Fiber-Reinforced Plastic by Surface Laser Structuring
by Kevin Gustke, Jana Gebauer, Rico Drehmann, Andrés Fabián Lasagni and Thomas Lampke
Coatings 2021, 11(4), 467; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040467 - 16 Apr 2021
Cited by 7 | Viewed by 2746
Abstract
Due to their outstanding stiffness-to-weight ratio, fiber-reinforced plastics are established materials for weight reduction in the aerospace and automotive industries. To improve certain properties, such as their low thermal and electrical conductivity, metallic coatings can be applied to the polymer surface. One of [...] Read more.
Due to their outstanding stiffness-to-weight ratio, fiber-reinforced plastics are established materials for weight reduction in the aerospace and automotive industries. To improve certain properties, such as their low thermal and electrical conductivity, metallic coatings can be applied to the polymer surface. One of the methods used for this purpose is thermal spraying. Studies have shown that the adhesion strength of metallic coatings on polymer surfaces is low. To improve the adhesion strength, the surface of the fiber-reinforced plastics was pretreated with pulsed laser-based methods. This study describes in detail the process chain, the resulting surface conditions and their effect on the adhesion strength of wire arc sprayed copper coatings in pull-off and shear tensile testing. The results show up to ~200% increase in adhesion strength for the laser-structured samples compared to the grit-blasted reference samples in the pull-off test. Full article
(This article belongs to the Collection Coatings: 10th Anniversary)
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12 pages, 3686 KiB  
Article
Vapor-Phase Fabrication of a Maleimide-Functionalized Poly-p-xylylene with a Three-Dimensional Structure
by Shu-Man Hu, Chin-Yun Lee, Yu-Ming Chang, Jia-Qi Xiao, Tatsuya Kusanagi, Ting-Ying Wu, Nai-Yun Chang, Jane Christy, Ya-Ru Chiu, Chao-Wei Huang, Yen-Ching Yang, Yu-Chih Chiang and Hsien-Yeh Chen
Coatings 2021, 11(4), 466; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040466 - 16 Apr 2021
Cited by 2 | Viewed by 2258
Abstract
A vapor-phase process, involving the sublimation of an ice substrate/template and the vapor deposition of a maleimide-functionalized poly-p-xylylene, has been reported to synthesize an advanced porous material, with readily clickable chemical interface properties, to perform a Michael-type addition of a maleimide [...] Read more.
A vapor-phase process, involving the sublimation of an ice substrate/template and the vapor deposition of a maleimide-functionalized poly-p-xylylene, has been reported to synthesize an advanced porous material, with readily clickable chemical interface properties, to perform a Michael-type addition of a maleimide functionality for conjugation with a thiol group. In contrast to the conventional chemical vapor deposition of poly-p-xylylenes on a solid surface that forms thin film coatings, the process reported herein additionally results in deposition on a dynamic and sublimating ice surface (template), rendering the construction of a three-dimensional, porous, maleimide-functionalized poly-p-xylylene. The process seamlessly exploits the refined chemical vapor deposition polymerization from maleimide-substituted [2,2]paracyclophane and ensures the preservation and transformation of the maleimide functionality to the final porous poly-p-xylylene products. The functionalization and production of a porous maleimide-functionalized poly-p-xylylene were completed in a single step, thus avoiding complicated steps or post-functionalization procedures that are commonly seen in conventional approaches to produce functional materials. More importantly, the equipped maleimide functionality provides a rapid and efficient route for click conjugation toward thiol-terminated molecules, and the reaction can be performed under mild conditions at room temperature in a water solution without the need for a catalyst, an initiator, or other energy sources. The introduced vapor-based process enables a straightforward synthesis approach to produce not only a pore-forming structure of a three-dimensional material, but also an in situ-derived maleimide functional group, to conduct a covalent click reaction with thiol-terminal molecules, which are abundant in biological environments. These advanced materials are expected to have a wide variety of new applications. Full article
(This article belongs to the Special Issue Biointerface Coatings for Biomaterials and Biomedical Applications II)
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17 pages, 6924 KiB  
Article
Combined Processing of Micro Cutters Using a Beam of Fast Argon Atoms in Plasma
by Alexander Metel, Yury Melnik, Enver Mustafaev, Ilya Minin and Petr Pivkin
Coatings 2021, 11(4), 465; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040465 - 16 Apr 2021
Cited by 18 | Viewed by 2348
Abstract
We present a new method for coating deposition on micro cutters without an increase in their cutting edges radii caused by the deposition. For this purpose, the cutting edges are sharpened before the coating deposition with a concentrated beam of fast argon atoms. [...] Read more.
We present a new method for coating deposition on micro cutters without an increase in their cutting edges radii caused by the deposition. For this purpose, the cutting edges are sharpened before the coating deposition with a concentrated beam of fast argon atoms. The sharpening decreases the initial radius and, hence, limits its value after the coating deposition. The concentrated beam of fast argon atoms is generated using an immersed in the gas discharge plasma concave grid under a negative high voltage. Ions accelerated from the plasma by the grid pass through the grid holes and are concentrated in the focal point of the grid. As a result of the charge exchange in the space charge sheaths of the grid, they are transformed into fast atoms. A uniform sputtering by the fast atoms of the micro-cutter surface reduces the radius of its cutting edge. Full article
(This article belongs to the Special Issue Technologies of Coatings and Surface Hardening for Tool Industry)
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19 pages, 20364 KiB  
Article
Investigation of Spin Coating Cerium-Doped Hydroxyapatite Thin Films with Antifungal Properties
by Simona Liliana Iconaru, Mihai Valentin Predoi, Patrick Chapon, Sofia Gaiaschi, Krzysztof Rokosz, Steinar Raaen, Mikael Motelica-Heino and Daniela Predoi
Coatings 2021, 11(4), 464; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040464 - 16 Apr 2021
Cited by 22 | Viewed by 2938
Abstract
In this study, the cerium-doped hydroxyapatite (Ca10−xCex(PO4)6(OH)2 with xCe = 0.1, 10Ce-HAp) coatings obtained by the spin coating method were presented for the first time. The stability of the 10Ce-HAp suspension particles [...] Read more.
In this study, the cerium-doped hydroxyapatite (Ca10−xCex(PO4)6(OH)2 with xCe = 0.1, 10Ce-HAp) coatings obtained by the spin coating method were presented for the first time. The stability of the 10Ce-HAp suspension particles used in the preparation of coatings was evaluated by ultrasonic studies, transmission electron microscopy (TEM), X-ray diffraction (XRD), and scanning electron microscopy (SEM). The surface morphology of the 10Ce-HAp coating was studied by SEM and atomic force microscopy (AFM) techniques. The obtained 10Ce-HAp coatings were uniform and without cracks or unevenness. Glow discharge optical emission spectroscopy (GDOES) and X-ray photoelectron spectroscopy (XPS) were used for the investigation of fine chemical depth profiling. The antifungal properties of the HAp and 10Ce-HAp suspensions and coatings were assessed using Candida albicans ATCC 10231 (C. albicans) fungal strain. The quantitative antifungal assays demonstrated that both 10Ce-HAp suspensions and coatings exhibited strong antifungal properties and that they successfully inhibited the development and adherence of C. albicans fungal cells for all the tested time intervals. The scanning electron microscopy (SEM) and confocal laser scanning microscopy (CLSM) visualization of the C. albicans fungal cells adherence to the 10Ce-HAp surface also demonstrated their strong inhibitory effects. In addition, the qualitative assays also suggested that the 10Ce-HAp coatings successfully stopped the biofilm formation. Full article
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14 pages, 8373 KiB  
Article
Anti-Corrosion Performance of Polyaniline Coated Basalt Rockwool Wastes/Epoxy Resin Coatings
by Zhiqiang Fang, Guoqing Wang, Yangkai Xiong, Jiang Li, Yu Yang, Lei Huang, Peiqing Wang, Jianhe Liao and Aimin Wang
Coatings 2021, 11(4), 463; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040463 - 16 Apr 2021
Cited by 9 | Viewed by 2718
Abstract
Basalt rockwool wastes with large output, which are toxic and require expensive environmental treatment, are produced during the production of rock wool. Hence, it is urgent to find an effective method to reuse these materials. In this study, polyaniline (PANI)-coated basalt rockwool wastes [...] Read more.
Basalt rockwool wastes with large output, which are toxic and require expensive environmental treatment, are produced during the production of rock wool. Hence, it is urgent to find an effective method to reuse these materials. In this study, polyaniline (PANI)-coated basalt rockwool wastes (BRWs) were prepared as fillers to serve in coatings for the anticorrosion study. Results show that the PANI-coated BRW (PANI@BRW) had enhanced dispersion stability in several conventional solvents and improved the anticorrosion performance of the epoxy resin coating. A high protection efficiency of 97.7% could be obtained from the coating with 5% fillers after immersion for 30 days. This study not only provides a promising method of solving the issues caused by BRW, but also turns these wastes into valuable substances. Full article
(This article belongs to the Section Corrosion, Wear and Erosion)
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17 pages, 10587 KiB  
Review
Variable-Angle Spectroscopic Ellipsometry of Graphene-Based Films
by Grazia Giuseppina Politano and Carlo Versace
Coatings 2021, 11(4), 462; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040462 - 16 Apr 2021
Cited by 8 | Viewed by 2298
Abstract
A review of the authors’ research works on Variable-Angle Spectroscopy (VASE) of graphene-based films is presented. The interaction of graphene oxide (GO) with magnetron-sputtered metals is a promising research area. VASE optical models of GO thin films deposited on magnetron-sputtered titanium (Ti), silver [...] Read more.
A review of the authors’ research works on Variable-Angle Spectroscopy (VASE) of graphene-based films is presented. The interaction of graphene oxide (GO) with magnetron-sputtered metals is a promising research area. VASE optical models of GO thin films deposited on magnetron-sputtered titanium (Ti), silver (Ag) and gold (Au) are discussed. Moreover, the optical properties of graphene nanoplatelet (GNPS) films and reduced graphene oxide (RGO) stabilized with Poly(Sodium 4-Styrenesulfonate) (PSS) films, which are less studied graphene-related materials, are shown. Finally, different optical behaviors of chemical vapor deposition (CVD)-grown monolayer, bilayer, and trilayer graphene films on silicon and polyethylene terephthalate (PET) substrates are recapitulated. Full article
(This article belongs to the Special Issue Graphene-Based Nanomaterials: Synthesis, Properties, and Applications)
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16 pages, 3502 KiB  
Article
Attachment and Growth of Fibroblast Cells on Poly (2-Methoxyethyl Acrylate) Analog Polymers as Coating Materials
by Rubaiya Anjum, Kei Nishida, Haruka Matsumoto, Daiki Murakami, Shingo Kobayashi, Takahisa Anada and Masaru Tanaka
Coatings 2021, 11(4), 461; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040461 - 16 Apr 2021
Cited by 6 | Viewed by 2907
Abstract
The regulation of adhesion and the subsequent behavior of fibroblast cells on the surface of biomaterials is important for successful tissue regeneration and wound healing by implanted biomaterials. We have synthesized poly(ω-methoxyalkyl acrylate)s (PMCxAs; x indicates the number of methylene carbons [...] Read more.
The regulation of adhesion and the subsequent behavior of fibroblast cells on the surface of biomaterials is important for successful tissue regeneration and wound healing by implanted biomaterials. We have synthesized poly(ω-methoxyalkyl acrylate)s (PMCxAs; x indicates the number of methylene carbons between the ester and ethyl oxygen), with a carbon chain length of x = 2–6, to investigate the regulation of fibroblast cell behavior including adhesion, proliferation, migration, differentiation and collagen production. We found that PMC2A suppressed the cell spreading, protein adsorption, formation of focal adhesion, and differentiation of normal human dermal fibroblasts, while PMC4A surfaces enhanced them compared to other PMCxAs. Our findings suggest that fibroblast activities attached to the PMCxA substrates can be modified by changing the number of methylene carbons in the side chains of the polymers. These results indicate that PMCxAs could be useful coating materials for use in skin regeneration and wound dressing applications. Full article
(This article belongs to the Special Issue Bioactive Coatings for Implantable Devices)
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17 pages, 25616 KiB  
Article
A Dual Active-Passive Coating with Intumescent and Fire-Retardant Properties Based on High Molecular Weight Tannins
by Francisco Solis-Pomar, Andrés Díaz-Gómez, María Elizabeth Berrío, Jesús Ramírez, Andrés Felipe Jaramillo, Katherina Fernández, David Rojas, Manuel Francisco Melendrez and Eduardo Pérez-Tijerina
Coatings 2021, 11(4), 460; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040460 - 16 Apr 2021
Cited by 7 | Viewed by 2841
Abstract
In this study, the tannins extracted from the Pinus radiata bark were used to develop an active–passive dual paint scheme with intumescent (IN) and fire-resistant (FR) behaviors. The properties of the coating were observed to depend on the concentration of high-molecular-weight tannins (H-MWT) [...] Read more.
In this study, the tannins extracted from the Pinus radiata bark were used to develop an active–passive dual paint scheme with intumescent (IN) and fire-resistant (FR) behaviors. The properties of the coating were observed to depend on the concentration of high-molecular-weight tannins (H-MWT) incorporated into the formulation. At high concentrations (13% w/w), the coating exhibits fire-retardant properties due to the generation of a carbonaceous layer; however, at low concentrations (2.5% w/w), it generates an intumescent effect due to the formation of a carbonaceous foam layer. The dual IN–FR scheme was evaluated against fire by flame advance tests, carbonization index, mass loss, and intumescent effect, and was also compared to a commercial coating. The dual scheme presented good mechanical properties with a pull-off adhesion value of 0.76 MPa and an abrasion index of 54.7% at 1000 cycles, when using a coating with a high solid content (>60%) and the same thickness as those of the commercial coatings. The results of the fire resistance test indicate that the dual scheme generates a protective effect for wood and metal, with an excellent performance that is comparable to that of a commercial intumescent coating. Full article
(This article belongs to the Section Functional Polymer Coatings and Films)
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13 pages, 4804 KiB  
Article
Preparation and Tribocorrosion Performance of Different Si-Doped TiSiN-Ag Coatings on Different Substrates in Seawater
by Ke Cai, Bailing Jiang, Jing Zhang and Xiaolei Su
Coatings 2021, 11(4), 459; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040459 - 15 Apr 2021
Cited by 4 | Viewed by 1716
Abstract
TiSiN-Ag composite coatings with different Si doping contents were prepared by multi-arc ion plating technology on 316L, TC4, and H65 copper substrates, respectively. The microstructure of the prepared coatings was characterized by X-ray diffraction, scanning electron microscopy, and energy-dispersive spectroscopy, respectively. The mechanical [...] Read more.
TiSiN-Ag composite coatings with different Si doping contents were prepared by multi-arc ion plating technology on 316L, TC4, and H65 copper substrates, respectively. The microstructure of the prepared coatings was characterized by X-ray diffraction, scanning electron microscopy, and energy-dispersive spectroscopy, respectively. The mechanical properties, electrochemical properties, and tribological properties were characterized by a micro-hardness tester, electrochemical workstation, scratch tester, and friction and wear tester, respectively. Results showed that the coatings with 8 wt.% Si doping content had a smaller average grain size, denser structure, excellent mechanical properties, and better anti-tribocorrosion performance than those with 5 wt.% Si doping content. The coating on the TC4 substrate with 8 wt.% Si doping content presented the best combination of properties and is a candidate for an anti-tribocorrosion material in seawater. Full article
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15 pages, 13658 KiB  
Article
Modeling and Experimental Investigations of Nanostructured Ag Thin Films Produced by Oblique-Angle Deposition and Its SERS Performance
by Datai Hui, Shun Zhou, Changlong Cai, Shigeng Song, Zhentao Wu, Jian Song, Da Zhang, Xiao Meng, Bo Lu, Yingbu Duan, Hayrigul Tursun and Des Gibson
Coatings 2021, 11(4), 458; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040458 - 15 Apr 2021
Cited by 2 | Viewed by 2311
Abstract
The growth mechanism of nanocolumnar silver thin film deposited on a smooth silicon substrate using electron beam evaporation process at an oblique angle was simulated with the Kinetic Monte Carlo method. Following the simulated silver nanostructured thin film, a further computational simulation was [...] Read more.
The growth mechanism of nanocolumnar silver thin film deposited on a smooth silicon substrate using electron beam evaporation process at an oblique angle was simulated with the Kinetic Monte Carlo method. Following the simulated silver nanostructured thin film, a further computational simulation was done using COMSOL for surface-enhanced Raman scattering effects. The simulation results were compared against corresponding experimental results, which demonstrated high agreement between simulation results and experimental data. It was found that as the incident deposition angle increased, the density of the Ag thin film significantly decreased and the surface roughness increased. When the incident deposition angle was at 75° and 85°, the resulting nanocolumnar structure was significantly tilted. For Ag thin films deposited at all investigated angles, surface-enhanced Raman scattering effects were observed. Particularly, the Ag nanocolumns deposited at 85° showed remarkable Surface-enhanced Raman Scattering effects. This was seen in both COMSOL simulations and experimental results: Enhancement factors were 2 × 107 in COMSOL simulation and 3.3 × 105 in the experiment. Full article
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13 pages, 2207 KiB  
Article
Effect of Annealing Temperature on Microstructure and Resistivity of TiC Thin Films
by Litipu Aihaiti, Kamale Tuokedaerhan, Beysen Sadeh, Min Zhang, Xiangqian Shen and Abuduwaili Mijiti
Coatings 2021, 11(4), 457; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040457 - 15 Apr 2021
Cited by 11 | Viewed by 2035
Abstract
Titanium carbide (TiC) thin films were prepared by non-reactive simultaneous double magnetron sputtering. After deposition, all samples were annealed at different temperatures under high-vacuum conditions. This paper mainly discusses the influence of deposition methods and annealing temperatures on microstructure, surface topography, bonding states [...] Read more.
Titanium carbide (TiC) thin films were prepared by non-reactive simultaneous double magnetron sputtering. After deposition, all samples were annealed at different temperatures under high-vacuum conditions. This paper mainly discusses the influence of deposition methods and annealing temperatures on microstructure, surface topography, bonding states and electrical resistivity of TiC films. XRD (X-ray diffraction) results show that TiC thin films can still form crystals without annealing, and the crystallinity of thin films is improved after annealing. The estimated grain size of the TiC films varies from 8.5 nm to 14.7 nm with annealing temperature. It can be seen from SEM (scanning electron microscope) images that surfaces of the films are composed of irregular particles, and when the temperature reaches to 800 °C, the shape of the particles becomes spherical. Growth rate of film is about 30.8 nm/min. Oxygen-related peaks were observed in XPS (X-ray photoelectron spectroscopy) spectra, which is due to the absorption of oxygen atoms on the surface of the film when exposed to air. Raman spectra confirm the formation of TiC crystals and amorphous states of carbon. Resistivity of TiC films decreases monotonically from 666.73 to 86.01 μΩ·cm with the increase in annealing temperature. In brief, the TiC thin films prepared in this study show good crystallinity, thermal stability and low resistivity, which can meet the requirements of metal gate applications. Full article
(This article belongs to the Special Issue Advanced Ceramic Films and Coatings)
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32 pages, 535 KiB  
Review
Enhancing Lithium Manganese Oxide Electrochemical Behavior by Doping and Surface Modifications
by Alexandru-Horaţiu Marincaş and Petru Ilea
Coatings 2021, 11(4), 456; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040456 - 15 Apr 2021
Cited by 17 | Viewed by 5424
Abstract
Lithium manganese oxide is regarded as a capable cathode material for lithium-ion batteries, but it suffers from relative low conductivity, manganese dissolution in electrolyte and structural distortion from cubic to tetragonal during elevated temperature tests. This review covers a comprehensive study about the [...] Read more.
Lithium manganese oxide is regarded as a capable cathode material for lithium-ion batteries, but it suffers from relative low conductivity, manganese dissolution in electrolyte and structural distortion from cubic to tetragonal during elevated temperature tests. This review covers a comprehensive study about the main directions taken into consideration to supress the drawbacks of lithium manganese oxide: structure doping and surface modification by coating. Regarding the doping of LiMn2O4, several perspectives are studied, which include doping with single or multiple cations, only anions and combined doping with cations and anions. Surface modification approach consists in coating with different materials like carbonaceous compounds, oxides, phosphates and solid electrolyte solutions. The modified lithium manganese oxide performs better than pristine samples, showing improved cyclability, better behaviour at high discharge c-rates and elevated temperate and improves lithium ions diffusion coefficient. Full article
(This article belongs to the Special Issue Electrodeposition of Thin Films for Energy Applications)
16 pages, 5596 KiB  
Article
Microstructure, Mechanical Properties and Tribological Behavior of Magnetron-Sputtered MoS2 Solid Lubricant Coatings Deposited under Industrial Conditions
by Armin Seynstahl, Sebastian Krauß, Erik Bitzek, Bernd Meyer, Benoit Merle and Stephan Tremmel
Coatings 2021, 11(4), 455; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings11040455 - 15 Apr 2021
Cited by 23 | Viewed by 2967
Abstract
Depositing MoS2 coatings for industrial applications involves rotating the samples during the PVD magnetron sputtering process. Here, we show that a 3-fold substrate rotation, along a large target–substrate distance given by the deposition unit, introduces porosity inside the coatings. The mechanical properties [...] Read more.
Depositing MoS2 coatings for industrial applications involves rotating the samples during the PVD magnetron sputtering process. Here, we show that a 3-fold substrate rotation, along a large target–substrate distance given by the deposition unit, introduces porosity inside the coatings. The mechanical properties and wear behavior strongly correlate with the degree of porosity, which, in turn, depends on the temperature and the rotational speed of the substrate. Ball-on-disk tests and nanoindentation wear experiments show a consistent change in tribological behavior; first, a compaction of the porous structure dominates, followed by wear of the compacted material. Compaction was the main contributor to the volume loss during the running-in process. Compared to a dense coating produced without substrate rotation, the initially porous coatings showed lower hardness and a distinct running-in behavior. Tribological lifetime experiments showed good lubrication performance after compaction. Full article
(This article belongs to the Section Surface Characterization, Deposition and Modification)
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