1. Introduction
Understanding the mechanisms of the use of the oxygen reduction reaction (ORR) and the hydrogen evolution reaction (HER) is key to the development of modern energy storage and transport materials. The technology inherent in these materials contributes significantly to sustainable chemical production, whose energy footprint is an imperative concern when designing catalysts and networks of catalysts.
There are several different ways that catalytic surfaces can be trained towards a particular reaction sequence or energy budget. Lattice strain control [
1] has been conceptually available for several decades [
2] and generally involves applying biaxial or, less commonly, uniaxial strain within the surface plane of the catalyst. There are a number of possible consequences of this action, and their relative importance depends sensitively on a number of factors, including the stoichiometry and structure of the catalyst under investigation, the working conditions of the catalysts, the way that the strain is applied and the type of investigation being performed. In the latter point, the main distinction made in the current work is between investigations which are performed experimentally and those that are performed theoretically, or computationally. In these latter investigations, systems are reduced in their complexity, such as the trial systems commonly presented in density functional theory (DFT) investigations. Other computational methods can model larger systems and investigate larger scale phenomena, e.g., reaction processes around extended surface clusters, but the computational tools used, such as empirical force fields, require considerable refinement and training to produce simulations which are physically meaningful.
The current manuscript is a purely computational work. However, it is worthwhile to review some of the more important experimental phenomena observed to reinforce the importance of some of the investigations that will be performed in the current work and how applying strain can enable some of these phenomena. Fundamentally, there are three classes of phenomena: ensemble, ligand and geometric. Ensemble effects occur when dissimilar species that form small groups (ensembles) acting individually demonstrate distinct mechanistic characteristics. These groups can form on a surface by, for example, relaxing the surface tension and applying heat: this reduces the energy barriers to diffusion and provides individual atoms with sufficient energy to move between binding positions. Ligand effects are associated with charge transfer between atoms, and geometric effects are associated with the relative position of atoms. These latter effects are the primary control in the current work, as the strain applied in the current simulations will move the surface atoms either closer together or farther apart. They can also manifest in a way similar to the ensemble effects earlier: if, for example, a surface phase transition is encountered under strain, then the symmetry and surface structure can change significantly.
Though these effects are often presented in the literature separately, they often inter-mix. Ligand and ensemble effects can often accompany changes in surface strain. For a clean surface of a pure material, this phenomenon is well understood: the number of bonds that atoms in the surface layer form are different from the those that atoms in deeper layers will form, and consequently an internal strain arises. This phenomenon can be extended to the cases of thin film growth where an overlayer is deposited on a substrate of a different material. In this case, in addition to the differences in valence between the atoms in the overlayer compared to their valence in bulk form, a lattice mismatch may also exist between the deposited layer and the substrate, internally straining the deposited layer. These phenomena have been described in terms of single crystal systems which are of significant interest to computational researchers—particularly those specializing in density functional theory and ab initio methods—as they are computationally accessible. However, several related phenomena exist which are of more interest to experimental teams or practitioners of force-field techniques. These phenomena exist across nanoparticles, which because of their large surface area, are particularly practical catalysts. Reducing the size of the nanoparticles will generally reduce the size of the lattice constants of these particles [
3] as a way of relieving changes in the surface energy. This phenomenon becomes more complex in the case of bimetallic and alloy systems where, as well as changes in the surface strain and energy, thermal processing of the nanoparticles—a common feature in modern catalysts, which are often run at elevated temperatures—will cause the formation of pure metal overlayers. This is the case in the current investigations into Pt
xNi
1-x and is central to the investigations in the current work.
The application of mechanical strain to a surface can also effect changes to the reactivity of the surface and its effectiveness as a catalyst. For example, applying a uniaxial compression to Pt(100) [
4] causes a reduction in the energy difference between the initial and transition state energies, breaking the scaling catalysis laws [
5] and improving the effectiveness of the surface as a catalyst. In addition [
4], several auxiliary promotion methods, including the application of magnetic and electric fields, have been observed experimentally for similar systems.
Recent experimental studies [
6] have used aberration-corrected high-resolution transmission electron microscopy on Pt−Fe alloy core-shell nanoparticles with Pt-rich surfaces to directly evidence the presence of lattice strain and its effect on oxygen reduction reactivity. More generally, the experimental technique of seed-mediated coreduction (SMCR) has recently been developed [
7] and allows PtM (where M = Ni, Co, Cu or Fe) shells to be deposited on intermetallic seeds. The performance of these nanocatalysts has been significantly better than the equivalent Pt reference, with PtCu and PtNi shells notably demonstrating a 230% and 270% activity increase in activity towards the oxygen reduction reaction (ORR). Pt-skinned CoPt
x [
8] has shown similar effectiveness towards the hydrogen evolution reaction (HER). Equally, the application of external strain to Pt(111) has been shown to improve the rate of formate yield during formic acid oxidation [
9]. Improvements in activity are not simply confined to materials with Pt incorporated into a surface layer. The manipulation of Ni
3Fe thin films via externally applied strains [
10] has been shown to control the activity of the electrocatalytic oxygen evolution reaction (OER). This study is significant in the current context, as both Ni and Fe are ferromagnetic compared to the nonferromagnetic Pt; the importance of this ferromagnetism and its relative importance to the externally applied strain have not been fully investigated in the original work [
10] or in subsequent publications but may prove significant.
Based on the current published database of catalyst performance, some systematic design protocols have been proposed. Examples of the design protocols have been based on the chemical composition, atomic coordination, and strains of the top surface layers of nanocatalysts [
11]. Other examples use strain engineering and localized lattice strain [
12], which focuses development on the d-band model of surface reactivity and the known high reactivity of defects compared to defect-free surfaces and facets. The importance of defects and subsurface vacancies has been shown in fundamental studies of Pt-based catalysts [
13]. Further protocols have focused on ensemble effects in Pt overlayer [
14] using a kinetic-mapping technique.
Whilst these broader characterizations have demonstrated some success, there is still the need to develop a fundamental understanding of Pt-based catalysts—for example, in the empirical modelling of the pure metal under strain [
15]—as a characterization and potential systematic design tool. This approach has been applied, in part, in recent studies which evaluated both the strain and the ligand effects [
16] by systematically geometrically constraining Pt-bearing nanoparticles but allowing adsorbates to fully relax on them. These studies identified Pt–Au–M nanoparticles (M = Cr, Mn, Co, Cu, Zn) as promising electrocatalysts for the ORR, due to their inherently weak Pt–OH binding with respect to a pure Pt nanoparticle. This fundamental approach highlights the importance of single crystal methods, e.g., [
17], even amongst the literature which is increasingly dominated by nanoparticle and multiple-facet studies, and as an essential part of the important bridging studies [
18,
19] between the more idealized single crystal methodology and the less computationally accessible nanoparticle simulations. One recent example of single crystal studies has been a broad survey [
20] of low index transition metal surfaces and their potential reactivity towards the HER. This survey concluded that under applied strain, the hydrogen atoms across a range of surfaces could migrate between preferred binding sites with a concurrent change in local valence, binding energy, and potentially significant changes to their reactivity.
The current work will focus on density functional theory investigations of single crystal systems. This approach has very recently proven successful in determining the stability of Pt skins overlying a range of intermetallic layers [
21] and in the activity of Pt/PtV(111) towards the ORR [
22]. The current investigations will focus on the multilayered (111)-Pt/Ni/Pt
3Ni and (111)-Pt/Ni/PtN
3i using a full spin-polarized approach. Recent studies [
23] of the magnetic character of the ordered bulk L
10 and L
12 phases of Pt
3Ni, PtNi and PtNi
3 using both scalar and vector relativistic density functional theory (DFT) have shown that the effect of applying compressive or tensile strain to each alloy is to decrease or increase the magnetism of the alloy, respectively. The Pt
xNi
1-x bulk alloys considered in that work [
23] are part of a series of experimentally accessible alloys, which include Pt
xM
1-x (M = Fe,Co), and therefore, each contain a permanently magnetised (Ni, Fe or Co) component. Comparative studies of these materials are therefore beneficial as they can highlight trends within this class of bimetallics. The response of the magnetic moment of the L
10 and L
12 ordered phases of Pt
3M, PtM and PtM
3 (M = Fe,Co) to compressive and tensile strain [
24] has shown that the magnetic moment of the Pt
3M and PtM phases varies linearly with applied strain. The response of the PtM
3 alloys shows significant transition in the rate of change of magnetic moment at approximately zero strain. The magnetic moment changes of Pt
xFe
1-x and Pt
xCo
1-x during strain arise from intraorbital charge transfer between d orbitals. These background studies demonstrate some of the characteristics of the ordering of the substrate layers considered in the current work.
The computational investigations in the current work have been prompted by the experimental observation [
25] that the Pt
3Ni(111) activity towards the ORR is 10-fold the activity seen on Pt(111), and similar observations have been made on Pt
3M surfaces [
26]. Due to the technological importance of both the HER and ORR systematic investigations, a systematic series of DFT investigations have been completed for the strained H/Pt(111) [
27], O/Pt(111) and OH/Pt(111) [
28] systems. These investigations have shown that for the H patterned surfaces, and for smaller unit cells of the oxygenated surfaces, applying biaxial strain in the surface (111) plane changes the lowest energy binding position of the adsorbate. This result is of fundamental importance, particularly with adsorbates that have directional bonds with the substrate, such as oxygen, because changing the valence of these adsorbates with the surface will significantly change the available valence charge of that adsorbate to other reacting molecules.
Single crystal experimental studies of the Pt
3Ni(100), (110) and (111) [
29] have demonstrated that some refinement of the single overlayer model routinely used in computational investigations in this field is necessary. After thermal processing of nanoparticle Pt
3Ni, a conventional core-shell structure develops composed of pure metal overlayers and an alloy. However, in the case of the Pt
xNi
1-x, the Pt surface layer has been shown to lie on a purely Ni second (selvedge) layer. The current work will therefore investigate the effect of this magnetic selvedge layer. The current work will also investigate the effects of unit cell size during the oxygenation of Pt(111) under strain and will further provide a benchmark equation of state and surface energy data for the clean Pt(111) under strain. These investigations will quantitatively evaluate the density functional used and seek to establish a broad computational error bar in the binding energies and bond lengths, determined using both local density approximation (LDA) and the generalised gradient approximation (GGA).
2. Computational Methods
The investigations performed in this work used the Quantum Espresso density functional theory (DFT) package [
30]. Spin-polarized simulations were performed using both the local density approximation (LDA) and the generalized gradient approximation (GGA). Hybrid functionals, which would nominally have required an order of magnitude more computational time, were not considered in the current work.
The reason that the two sets of calculations were performed was to estimate the computational error in the current set of investigations, which will assist experimental teams who may wish to compare their experiment results with the results presented in the current work. The reason that these two approximations were used was because the current work focusses on the bond lengths and the cohesive, surface and adsorption energies. The LDA is conventionally found to overestimate cohesive energies and underestimate bond lengths. The GGA tends to overcompensate for the LDA overbinding and consequently overestimates the bond lengths. Comparative studies of the two functionals can then at least approximately provide an upper and lower estimate of the expected values of these quantities. Furthermore, the two functionals are computationally accessible for the size of systems that are being investigated in the current work.
The Perdew–Zunger (PZ) LDA and the Perdew–Burke–Ernzerhof (PBE) GGA exchange-correlation functionals were used to generate the norm-conserving pseudo-potentials [
31] used in the current simulations. A wave-function kinetic energy cut-off of 75 Ry and a charge density/potential cut-off of 300 Ry were used throughout these investigations, and a Brillouin zone sampling of (10 × 10 × 10) and (6 × 6 × 1) was used for the bulk and surface investigations, respectively. A first-order Methfessel–Paxton smearing of 0.02 Ry is used throughout this work [
32].
The cohesive energy
of the bulk Pt crystal is defined in Equation (1):
where
is the energy of the primitive bulk crystal, which contains 1 Pt atom/unit cell.
is the energy of a single Pt atom in the gas phase, which was calculated by setting the atom in an orthogonal box with dimensions 10 × 10 × 10 Å
3. (1 × 1 × 1) unit cells were used to perform the bulk Pt and bulk alloy investigations.
The surface energy
of the clean Pt(111) slab was calculated using Equation (2):
where
A is the total surface area of a slab containing
atoms with a total energy
. (1 × 1) surface unit cells were used to perform the unreacted (clean) Pt(111) investigations.
The energies
E of any density of states which have been considered in this work are normalized to the Fermi level
EF, i.e.,
EF = 0 eV. The centre
and width
of each of the density of states
are defined in terms of their first and second moment, respectively [
33].
Strain
σ was defined in Equation (5) in terms of general lattice constants
L and
L0, where
L0 is the lattice constant
L at equilibrium.
We applied the strains biaxially throughout the current work, so the surface lattice constant along the directions was changed by the same fractional amount when strain was applied to surface FCC (111) simulations. All atoms in each strained slab were allowed to fully relax, except for the central atomic layers. Each Pt(111) simulation had 6 Pt layers, whilst each alloy simulation had 7 layers of Pt3Ni or PtNi3 alloy with further Ni and Pt layers—detailed later in the text—on each side of the slab. Subsequent slabs were separated by a vacuum with a width of approximately ten interplanar distances. For bulk simulations, the strains were applied identically and simultaneously along the [100], [010] and [001] directions. In the bulk case, however, no subsequent relaxation was considered.
To simulate the adsorption of atoms, the slabs were patterned symmetrically by attaching adsorbate atoms—either oxygen or hydrogen—in the same binding position on either side of a symmetric slab. The adsorption energy of
was then defined as
where
is the Kohn–Sham energy of the adsorbate patterned slab,
is the energy of the unpatterned slab and
is the energy of the adsorbate. The factors of 2 and ½ account for the patterning by adsorbates on both faces of the slab. Symmetric slabs were used throughout the current—with one minor exception, which is discussed in the text. This means that all quantitative outcomes were calculated using slabs which were either entirely unreacted or which were reacted identically adsorbate on either face. (3 × 3) and (2 × 2) surface unit cells were used to simulate the reacted Pt(111), and the Pt/Ni/Pt
3Ni-(111) and Pt/Ni/PtNi
3-(111) surfaces, respectively.