Cement-Based Materials: Synthesis, Mechanical Properties and Applications

A special issue of Applied Sciences (ISSN 2076-3417). This special issue belongs to the section "Materials Science and Engineering".

Deadline for manuscript submissions: closed (31 December 2021) | Viewed by 6570

Special Issue Editors


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Guest Editor
AGH University of Science and Technology, Krakow MP, Poland
Interests: materials science engineering chemical engineering chemistry physics and astronomy

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Guest Editor
Department of Ceramics and Refractories, Faculty of Materials Science and Ceramics, AGH University of Science and Technology, al. A. Mickiewicza 30, 30-059 Krakow, Poland
Interests: refractories; castables; material characterization; materials processing; microstructure; X-ray diffraction; material characteristics; heat treatment; SEM analysis; XRD analysis; ceramics
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Special Issue Information

Dear Colleagues,

This Special Issue, entitled “Special Inorganic Cements and Cement-Based Materials: Synthesis, Properties and Applications”, is dedicated to all scientists who adhere to the principle “from science to technology”. Special inorganic cements are powdered materials that undergo reactions in water medium to produce ions in solution. The ions then combine and the solid hydrates precipitate from the solution. Hardened cement paste is unstable both chemically and structurally, and it continuously changes with time. Fine and ultrafine components of binders, here referred to as matrix, are an important part of concretes, cement-based materials and cement-free materials, that determine, besides the flowability, workability and strength, the performance in special application (e.g. high temperature applications). Hence, designing cementitious materials with improved properties via the bottom-up nanofabrication approach is an important strategy to develop technologically attractive materials.

Summarizing, this issue will accept papers concerning:

  • Scientific aspects of calcium aluminate cements, synthesis, hydration and applications.
  • Constituents and composition of calcium aluminate cements.
  • Calcium aluminate hydrate phases, conversion and properties.
  • The hydration of pure calcium aluminates and doped calcium aluminates.
  • Aluminous cement based composite binders.
  • Novel binders alternative to calcium aluminate cements.
  • Cements for high performance concretes.
  • Cementitious phases and cements containing strontium and barium compounds.
  • Cement-based composites: materials, mechanical properties and performance.
  • Application of calcium aluminate cements and related binders.
  • Hydraulic binders for refractory castables.
  • Supplementary cementitious materials in concretes.
  • Testing of cement-based and cement-free materials.

Prof. Nocun-Wczelik Wieslawa
Prof. Dr. Dominika Madej
Guest Editors

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Keywords

  • calcium aluminate and other aluminous cements
  • refractories
  • castables
  • cement-free binders
  • NMR, XRD, FT-IR, DSC-TG-MS, SEM-EDS techniques, microcalorimetry and impedance spectroscopy
  • nanomaterials

Published Papers (4 papers)

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Research

27 pages, 6179 KiB  
Article
Fundamental Investigations on the High-Temperature Corrosion of Spinel-Forming Alumina Castables by Steel Slags
by Jakub Ramult, Klaudia Wiśniewska-Tobiasz, Ryszard Prorok and Dominika Madej
Appl. Sci. 2022, 12(2), 704; https://0-doi-org.brum.beds.ac.uk/10.3390/app12020704 - 11 Jan 2022
Cited by 1 | Viewed by 1316
Abstract
This study investigated the effect of the CaO/SiO2 mass ratio of steel slag on the corrosion behavior of spinel-forming alumina-based castables with a content of MgO (3–7 wt.%). Equiweight mixtures of castables and slags were calculated by FactSage, observed by HMTA, fired [...] Read more.
This study investigated the effect of the CaO/SiO2 mass ratio of steel slag on the corrosion behavior of spinel-forming alumina-based castables with a content of MgO (3–7 wt.%). Equiweight mixtures of castables and slags were calculated by FactSage, observed by HMTA, fired at 1350 °C, and investigated by XRD. From these results, we conclude that the presence of SiO2-rich phases accelerates the growth of the liquid phase in a narrow temperature range for the tested samples, which accelerates the degradation of castables. The static corrosion test was conducted by means of the coating method at 1450 °C. The corrosion index (IC) in the regions of castables affected by slags was calculated. Phases and phase distributions were evaluated by SEM-EDS. From these results, we conclude that for the slag with the lowest mass ratio of CaO/SiO2 (1.1), the reaction zone occurs only below the slag-refractory interface, which indicates the aggressive character of this slag. Full article
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10 pages, 8565 KiB  
Article
Synthesis and Formation Process of a Typical Doped Solid-Solution Ye’elimite (Ca3.8Na0.2Al5.6Fe0.2Si0.2SO16): Experiments and Kinetic Analysis
by Jiuye Zhao, Jiazhi Huang, Chunyang Yu and Chunyi Cui
Appl. Sci. 2021, 11(17), 8015; https://0-doi-org.brum.beds.ac.uk/10.3390/app11178015 - 30 Aug 2021
Cited by 2 | Viewed by 1281
Abstract
Ye’elimite is a dominant phase in calcium sulfoaluminate cement, which is a promising alternative type of cementitious binder. Ca3.8Na0.2Al5.6Fe0.2Si0.2SO16 (abbreviated as ss-C4A3$) is a kind of typical doped [...] Read more.
Ye’elimite is a dominant phase in calcium sulfoaluminate cement, which is a promising alternative type of cementitious binder. Ca3.8Na0.2Al5.6Fe0.2Si0.2SO16 (abbreviated as ss-C4A3$) is a kind of typical doped solid-solution ye’elimite. In this study, the formation process of ss-C4A3$ was investigated. Clinkers of ss-C4A3$ were sintered at various temperatures for different holding times. X-ray diffraction tests and Rietveld quantitative phase analysis were conducted to determine the phase compositions of the clinkers. Meanwhile, the formation process of ss-C4A3$ was analyzed by kinetic theory. The results show that solid reactions between intermediate phases (calcium aluminate phases) and anhydrite mainly resulted in the formation of ss-C4A3$. In the conditions of 1150–1250 °C, ss-C4A3$ tended to be formed and stable until 4 h. However, when the sintering temperature was 1300 °C, the ss-C4A3$ decreased to generate calcium aluminate phases after 2 h. Compared to other kinetic models, the three-dimensional diffusion model mostly conformed with the formation process of ss-C4A3$, and the fitting results obtained by the Jander model exhibited the highest correlation coefficients. The activation energy of ss-C4A3$ formation equaled 285.6 kJ/mol, which was smaller than that of stoichiometric ye’elimite. Full article
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12 pages, 15713 KiB  
Article
Effects of Water-to-Cement Ratios on the Properties of Magnesium Potassium Phosphate Cement Prepared with Lithium-Extracted Magnesium Residue
by Weixin Zheng, Jinmei Dong, Jing Wen, Chenggong Chang and Xueying Xiao
Appl. Sci. 2021, 11(9), 4193; https://0-doi-org.brum.beds.ac.uk/10.3390/app11094193 - 05 May 2021
Cited by 8 | Viewed by 1507
Abstract
Salt lake magnesium phosphate cement (SLMKPC) was prepared by mixing potassium dihydrogen phosphate (KH2PO4) with lithium-extracted magnesium residue (MR). The hydration-hardening process and the variation in the phase composition and microstructure of hydration products with the change of the [...] Read more.
Salt lake magnesium phosphate cement (SLMKPC) was prepared by mixing potassium dihydrogen phosphate (KH2PO4) with lithium-extracted magnesium residue (MR). The hydration-hardening process and the variation in the phase composition and microstructure of hydration products with the change of the water-cement-ratio (W/C) were studied by measuring the setting time, hydration exothermic temperature, and compressive strength of the hardened slurry. It was found that W/C ratios had significant effects on the setting time, hydration exothermal temperature curve, and compressive strength of SLMKPC. With the increase of W/C, the setting time was prolonged significantly. The exothermic hydration peak temperature first increased and then decreased, and the number of exothermic peaks gradually changed from one to two. The optimal compressive strength was obtained when W/C = 0.2–0.3. Hydration products changed significantly with the increase of W/C, the MgKPO4·6H2O (MKP) in the matrix was more stable when W/C = 0.2 and 0.3 than when W/C = 0.25, 0.35, and 0.4. When W/C = 0.3, SLMKPC had a compact structure with a certain operating space and better mechanical properties. Full article
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13 pages, 5234 KiB  
Article
The Effect of Chelate Compounds on the Hydration Process of MgO–Al2O3 Phase System under Hydrothermal Conditions
by Ryszard Prorok, Jakub Ramult, Wieslawa Nocun-Wczelik and Dominika Madej
Appl. Sci. 2021, 11(6), 2834; https://0-doi-org.brum.beds.ac.uk/10.3390/app11062834 - 22 Mar 2021
Cited by 3 | Viewed by 1752
Abstract
In refractory castables during heat treatment, there is a dynamic change from a hydraulic bond to a ceramic bond. During heating, the emission of water takes place; this changes the conditions inside the material to something similar to the hydrothermal ones. This influences [...] Read more.
In refractory castables during heat treatment, there is a dynamic change from a hydraulic bond to a ceramic bond. During heating, the emission of water takes place; this changes the conditions inside the material to something similar to the hydrothermal ones. This influences the processes that occur during the heating of the castables, and in consequence, the properties of the final material. The aim of the work was to evaluate the influence of the chelate compounds like citric and tartaric acids, often used in castables as dispersing agents, on the properties of the MgO–Al2O3 phase system during hydrothermal treatment. The performed tests included an XRD analysis, a thermal analysis (TG–DSC–EGA), infrared spectroscopy (FTIR), and an SEM–EDS analysis. Based on the obtained results, it was found that even small amounts of chelate compounds have a strong impact on the processes under hydrothermal conditions which results in changes in the phase composition of the materials. Full article
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