Advances in Ziegler-Natta Type Catalysts for Olefin Polymerization

A special issue of Catalysts (ISSN 2073-4344). This special issue belongs to the section "Catalysis in Organic and Polymer Chemistry".

Deadline for manuscript submissions: closed (10 March 2022) | Viewed by 7882

Special Issue Editors


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Guest Editor
School of Chemistry and Chemical Engineering, Lanzhou Jiaotong University, Lanzhou 730070, China
Interests: mechanism of Ziegler–Natta catalysts; design of novel Z–N catalysts; molecular simulation

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Guest Editor
CAS Key Laboratory of Engineering Plastics, Institute of Chemistry, Chinese Academy of Sciences, Beijing 100190, China
Interests: olefin polymerization; Ziegler–Natta catalysts; transition metal catalysts; oligomerization; polyolefin functionalization; polyolefin materials; polyolefin processing; polyolefin characterization
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Guest Editor
Institute of Material Science and Engineering, Lanzhou University, Lanzhou 730000, China
Interests: new support of Ziegler–Natta catalysts; polyolefin modification; new polyolefin materials; composite material; graphene

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Guest Editor
College of Chemistry and Chemical Engineering, Lanzhou University, Lanzhou 730000, China
Interests: polyolefin modification; electrocatalysis

Special Issue Information

Dear Colleagues,

Ziegler–Natta (Z-N) catalysts for olefin polymerization are among the most important discoveries in chemistry. Formation of the active catalyst occurs in several steps and involves a MgCl2 support to which TiCl4 and a Lewis base are added. Lewis bases can be added during catalyst preparation (internal donor) or olefin polymerization (external donor). The internal donor drastically increases catalyst stereoselectivity, exerts a significant influence on catalyst regioselectivity, influences hydrogen responses, and modifies active site distribution. Development of the Z–N polymerization process involves five generations of catalysts in which electron donors perform a crucial function. In particular, the fourth generation of catalysts, which includes phthalate as an internal donor and organic siloxane as the external donor, has been successfully applied to produce highly isotactic polypropylenes. Since the development of the fourth generation of catalysts, several studies on electron donors have been carried out. Although Ziegler–Natta catalysis has been studied since 1953, investigations of the molecular level of the catalyst structure, the microkinetic mechanistic reaction paths, and the macrokinetic reaction engineering level of the total polymerization process remain popular research topics to this day. Thus, the main goal of this Special Issue is to present progress in Ziegler–Natta type catalysts for olefin polymerization.

Submissions to this Special Issue, “Advances in Ziegler–Natta Type Catalysts for Olefin Polymerization”, are welcome in the form of original research papers or short reviews reflecting on the knowledge in the field of Ziegler–Natta catalysts and their applications in olefin polymerization processes. These include but are not limited to Ziegler–Natta catalysts, internal donor, external donor, metallocene catalyst, catalyst preparation, catalytic mechanism, olefinic polymerization, and so on.

Prof. Dr. Kefeng Xie
Prof. Dr. Huayi Li
Prof. Dr. Yongxiao Bai
Dr. Wensheng Gao
Guest Editors

Manuscript Submission Information

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Keywords

  • Ziegler–Natta catalysts
  • internal donor
  • external donor
  • metallocene catalyst
  • catalyst preparation
  • catalytic mechanism
  • olefinic polymerization

Published Papers (3 papers)

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Research

12 pages, 4349 KiB  
Article
Ionic Liquid-Modified Porous Organic Polymers as Efficient Metallocene Catalyst Supports
by Wenqian Kang, Sheng Chen, Xiong Wang, Guangquan Li, Xiaoyu Han and Minfeng Da
Catalysts 2022, 12(3), 270; https://0-doi-org.brum.beds.ac.uk/10.3390/catal12030270 - 28 Feb 2022
Cited by 2 | Viewed by 2132
Abstract
Porous organic polymers (POPs) are widely used in various areas such as adsorption, separation and catalysis. In the present work, ionic liquid-modified porous organic polymers (IL-POPs) synthesized by dispersion polymerization were applied to immobilize metallocene catalysts for olefin polymerization. The prepared IL-POPs were [...] Read more.
Porous organic polymers (POPs) are widely used in various areas such as adsorption, separation and catalysis. In the present work, ionic liquid-modified porous organic polymers (IL-POPs) synthesized by dispersion polymerization were applied to immobilize metallocene catalysts for olefin polymerization. The prepared IL-POPs were characterized by Fourier transform infrared spectrometer (FT-IR), nitrogen sorption porosimetry, X-ray photoelectron spectroscopy (XPS), thermal gravimetric analysis (TGA), inductively coupled plasma atomic emission spectrometer (ICP) and scanning electron microscope (SEM) analysis. The IL-POPs obtained pores with surface specific area (SSA) ranging from 16.9 m2/g to 561.8 m2/g, and total pore volume (TPV) ranging from 0.08 cm3/g to 0.71 cm3/g. The supported catalysts Zr/MAO@IL-POPs exhibit great activity (3700 kg PE/mol·Zr·bar·h) in ethylene polymerization, and the GPC-IR results show that the polyethylene has narrow molecular weight distribution (2.2 to 2.8). The DSC results show that the melting point of prepared polyethylene was as high as 138 °C, and the TREF analysis results indicate that they have similar chemical composition distribution with elution temperature at 100.5–100.7 °C. Full article
(This article belongs to the Special Issue Advances in Ziegler-Natta Type Catalysts for Olefin Polymerization)
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15 pages, 5277 KiB  
Article
TiCl4/MgCl2/MCM-41 Bi-Supported Ziegler–Natta Catalyst: Effects of Catalyst Composition on Ethylene/1-Hexene Copolymerization
by Xiaoyu Liu, Wenqi Guo, Xueer Wang, Yintian Guo, Biao Zhang, Zhisheng Fu, Qi Wang and Zhiqiang Fan
Catalysts 2021, 11(12), 1535; https://0-doi-org.brum.beds.ac.uk/10.3390/catal11121535 - 16 Dec 2021
Cited by 4 | Viewed by 2865
Abstract
TiCl4/MgCl2/MCM-41 type bi-supported Ziegler-Natta catalysts with different MgCl2/MCM-41 ratios were synthesized by adsorbing TiCl4 onto MgCl2 crystallites anchored in mesopores of MCM-41 (mesoporous silica with 3.4 nm pore size). Ethylene/1-hexene copolymerization with the catalysts was [...] Read more.
TiCl4/MgCl2/MCM-41 type bi-supported Ziegler-Natta catalysts with different MgCl2/MCM-41 ratios were synthesized by adsorbing TiCl4 onto MgCl2 crystallites anchored in mesopores of MCM-41 (mesoporous silica with 3.4 nm pore size). Ethylene/1-hexene copolymerization with the catalysts was conducted at different 1-hexene concentrations and ethylene pressures. MgCl2/MCM-41 composite supports and the catalysts were characterized by X-ray diffraction (XRD), nitrogen adsorption analysis (BET), and elemental analysis. The copolymers were fractionated by extraction with boiling n-heptane, and comonomer contents of the fractions were determined. Under 4 bar ethylene pressure, the bi-supported catalysts showed higher activity and a stronger comonomer activation effect than the TiCl4/MgCl2 catalyst. In comparison with the TiCl4/MgCl2 catalyst, the bi-supported catalysts produced much less copolymer fraction of low molecular weight and high 1-hexene content, meaning that the active center distribution of the catalyst was significantly changed by introducing MCM-41 in the support. The copolymer produced by the bi-supported catalysts showed similar melting temperature to that produced by TiCl4/MgCl2 under the same polymerization conditions. The space confinement effect of the mesopores of MCM-41 on the size and structure of MgCl2 crystallites is proposed as the main reason for the special active center distribution of the bi-supported catalysts. Full article
(This article belongs to the Special Issue Advances in Ziegler-Natta Type Catalysts for Olefin Polymerization)
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11 pages, 7629 KiB  
Article
Theoretical Study on Ethylene Polymerization Catalyzed by Half-Titanocenes Bearing Different Ancillary Groups
by Yang Li, Xiaoling Lai, Xiaowei Xu, Yat-Ming So, Yijing Du, Zhengze Zhang and Yu Pan
Catalysts 2021, 11(11), 1392; https://0-doi-org.brum.beds.ac.uk/10.3390/catal11111392 - 18 Nov 2021
Cited by 5 | Viewed by 1934
Abstract
Half-titanocenes are well known to show high activity for ethylene polymerization and good capability for copolymerization of ethylene with other olefins, and the ancillary ligands can crucially affect the catalytic performance. In this paper, the mechanisms of ethylene polymerization catalyzed by three half-metallocenes, [...] Read more.
Half-titanocenes are well known to show high activity for ethylene polymerization and good capability for copolymerization of ethylene with other olefins, and the ancillary ligands can crucially affect the catalytic performance. In this paper, the mechanisms of ethylene polymerization catalyzed by three half-metallocenes, (η5-C5Me5)TiCl2(O-2,6-iPr2C6H3) (1), (η5-C5Me5)TiCl2(N=CtBu2) (2) and [Me2Si(η5-C5Me4)(NtBu)]TiCl2 (3), have been investigated by density functional theory (DFT) method. At the initiation stage, a higher free energy barrier was determined for complex 1, probably due to the presence of electronegative O atom in phenoxy ligand. At the propagation stage, front-side insertion of the second ethylene is kinetically more favorable than back-side insertion for complexes 1 and 2, while both side insertion orientations are comparable for complex 3. The energy decomposition showed that the bridged cyclopentadienyl amide ligand could enhance the rigidity of the active species as suggested by the lowest deformation energy derived from 3. At the chain termination stage, β-H transfer was calculated to be a dominant chain termination route over β-H elimination, presumably owing to the thermodynamic perspective. Full article
(This article belongs to the Special Issue Advances in Ziegler-Natta Type Catalysts for Olefin Polymerization)
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