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Biocatalysis: An Eco-Friendly Scenario for the Manufacturing of APIs

A special issue of International Journal of Molecular Sciences (ISSN 1422-0067). This special issue belongs to the section "Biochemistry".

Deadline for manuscript submissions: closed (31 December 2022) | Viewed by 25291

Special Issue Editor


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Guest Editor
Applied Biotechnology Group, Universidad Europea de Madrid, Calle Tajo, s/n, 28670 Villaviciosa de Odón, Spain
Interests: biocatalysis; nucleoside analogues; bioinformatics; protein structure; enzyme immobilization
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

Nowadays, the worldwide demand for API (Active Pharmaceutical Ingredient) demands novel, cost-effective, safety and environmentally friendly synthetic processes. Given this scenario, biocatalysis has started to take an ever-growing impact on industrial chemical processes.

Gone are the days when the harsh operational conditions, the narrow specificity, and low promiscuity, or the high costs of enzyme production usually hampered the industrial applications of enzymes for APIs manufacturing. In contrast, recent advances in biocatalysis lead to a breeding ground to satisfy industry requirements.

In sense, the multitude of projects for DNA sequencing of organisms and metagenomes, the recent advances in molecular biology and protein engineering, the possibility of the application of enzymes in complex cascade synthetic processes are opening up the availability of new enzymes to solve industry problems. All this added to the enormous advances in enzyme immobilization, the use of enzymes from extremophiles, or the use of protein engineering for protein stabilization, will promote biocatalysis to the next level. 

This special issue aims to highlight the recent trends in biocatalytic production of APIs, including experimental articles and reviews of different areas, such as:

  1. Structural bioinformatics and protein engineering
  2. Synthetic biotechnology
  3. Enzyme immobilization
  4. Whole-cell and enzyme-mediated catalysis
  5. The use of extremophilic enzymes
  6. Metagenomics
  7. Multi-enzymatic synthesis
  8. Biocatalysis in non-conventional media

Dr. Jesús Fernandez Lucas
Guest Editor

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Keywords

  • biocatalysis
  • pharmaceutical active ingredients
  • industrial bioprocesses
  • biocatalyst immobilization
  • directed evolution
  • multi-enzymatic syntesis
  • structural bioinformatics and protein engineering

Published Papers (8 papers)

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Editorial

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2 pages, 209 KiB  
Editorial
Biocatalysis: An Eco-Friendly Scenario for the Manufacturing of APIs
by Jesús Fernández-Lucas
Int. J. Mol. Sci. 2023, 24(5), 4474; https://0-doi-org.brum.beds.ac.uk/10.3390/ijms24054474 - 24 Feb 2023
Cited by 1 | Viewed by 1132
Abstract
Nowadays, the worldwide demand for Active Pharmaceutical Ingredients (APIs) requires novel, cost-effective, safe, and environmentally friendly synthetic processes [...] Full article
(This article belongs to the Special Issue Biocatalysis: An Eco-Friendly Scenario for the Manufacturing of APIs)

Research

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13 pages, 2040 KiB  
Article
Magnetic Multi-Enzymatic System for Cladribine Manufacturing
by Guillermo Cruz, Laura Pilar Saiz, Muhammad Bilal, Lobna Eltoukhy, Christoph Loderer and Jesús Fernández-Lucas
Int. J. Mol. Sci. 2022, 23(21), 13634; https://0-doi-org.brum.beds.ac.uk/10.3390/ijms232113634 - 07 Nov 2022
Cited by 4 | Viewed by 1705
Abstract
Enzyme-mediated processes have proven to be a valuable and sustainable alternative to traditional chemical methods. In this regard, the use of multi-enzymatic systems enables the realization of complex synthetic schemes, while also introducing a number of additional advantages, including the conversion of reversible [...] Read more.
Enzyme-mediated processes have proven to be a valuable and sustainable alternative to traditional chemical methods. In this regard, the use of multi-enzymatic systems enables the realization of complex synthetic schemes, while also introducing a number of additional advantages, including the conversion of reversible reactions into irreversible processes, the partial or complete elimination of product inhibition problems, and the minimization of undesirable by-products. In addition, the immobilization of biocatalysts on magnetic supports allows for easy reusability and streamlines the downstream process. Herein we have developed a cascade system for cladribine synthesis based on the sequential action of two magnetic biocatalysts. For that purpose, purine 2′-deoxyribosyltransferase from Leishmania mexicana (LmPDT) and Escherichia coli hypoxanthine phosphoribosyltransferase (EcHPRT) were immobilized onto Ni2+-prechelated magnetic microspheres (MagReSyn®NTA). Among the resulting derivatives, MLmPDT3 (activity: 11,935 IU/gsupport, 63% retained activity, operational conditions: 40 °C and pH 5–7) and MEcHPRT3 (12,840 IU/gsupport, 45% retained activity, operational conditions: pH 5–8 and 40–60 °C) emerge as optimal catalysts for further synthetic application. Moreover, the MLmPDT3/MEcHPRT3 system was biochemically characterized and successfully applied to the one-pot synthesis of cladribine under various conditions. This methodology not only displayed a 1.67-fold improvement in cladribine synthesis (compared to MLmPDT3), but it also implied a practically complete transformation of the undesired by-product into a high-added-value product (90% conversion of Hyp into IMP). Finally, MLmPDT3/MEcHPRT3 was reused for 16 cycles, which displayed a 75% retained activity. Full article
(This article belongs to the Special Issue Biocatalysis: An Eco-Friendly Scenario for the Manufacturing of APIs)
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15 pages, 2835 KiB  
Article
Rational Design of a Thermostable 2′-Deoxyribosyltransferase for Nelarabine Production by Prediction of Disulfide Bond Engineering Sites
by Guillermo Cruz, Javier Acosta, Jose Miguel Mancheño, Jon Del Arco and Jesús Fernández-Lucas
Int. J. Mol. Sci. 2022, 23(19), 11806; https://0-doi-org.brum.beds.ac.uk/10.3390/ijms231911806 - 05 Oct 2022
Cited by 5 | Viewed by 9618
Abstract
One of the major drawbacks of the industrial implementation of enzymatic processes is the low operational stability of the enzymes under tough industrial conditions. In this respect, the use of thermostable enzymes in the industry is gaining ground during the last decades. Herein, [...] Read more.
One of the major drawbacks of the industrial implementation of enzymatic processes is the low operational stability of the enzymes under tough industrial conditions. In this respect, the use of thermostable enzymes in the industry is gaining ground during the last decades. Herein, we report a structure-guided approach for the development of novel and thermostable 2′-deoxyribosyltransferases (NDTs) based on the computational design of disulfide bonds on hot spot positions. To this end, a small library of NDT variants from Lactobacillus delbrueckii (LdNDT) with introduced cysteine pairs was created. Among them, LdNDTS104C (100% retained activity) was chosen as the most thermostable variant, displaying a six- and two-fold enhanced long-term stability when stored at 55 °C (t1/255 °C ≈ 24 h) and 60 °C (t1/260 °C ≈ 4 h), respectively. Moreover, the biochemical characterization revealed that LdNDTS104C showed >60% relative activity across a broad range of temperature (30–90 °C) and pH (5–7). Finally, to study the potential application of LdNDTS104C as an industrial catalyst, the enzymatic synthesis of nelarabine was successfully carried out under different substrate conditions (1:1 and 3:1) at different reaction times. Under these experimental conditions, the production of nelarabine was increased up to 2.8-fold (72% conversion) compared with wild-type LdNDT. Full article
(This article belongs to the Special Issue Biocatalysis: An Eco-Friendly Scenario for the Manufacturing of APIs)
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14 pages, 1949 KiB  
Article
Immobilization of Lathyrus cicera Amine Oxidase on Magnetic Microparticles for Biocatalytic Applications
by Elisa Di Fabio, Antonia Iazzetti, Alessio Incocciati, Valentina Caseli, Giancarlo Fabrizi, Alberto Boffi, Alessandra Bonamore and Alberto Macone
Int. J. Mol. Sci. 2022, 23(12), 6529; https://0-doi-org.brum.beds.ac.uk/10.3390/ijms23126529 - 10 Jun 2022
Cited by 3 | Viewed by 1438
Abstract
Amine oxidases are enzymes belonging to the class of oxidoreductases that are widespread, from bacteria to humans. The amine oxidase from Lathyrus cicera has recently appeared in the landscape of biocatalysis, showing good potential in the green synthesis of aldehydes. This enzyme catalyzes [...] Read more.
Amine oxidases are enzymes belonging to the class of oxidoreductases that are widespread, from bacteria to humans. The amine oxidase from Lathyrus cicera has recently appeared in the landscape of biocatalysis, showing good potential in the green synthesis of aldehydes. This enzyme catalyzes the oxidative deamination of a wide range of primary amines into the corresponding aldehydes but its use as a biocatalyst is challenging due to the possible inactivation that might occur at high product concentrations. Here, we show that the enzyme’s performance can be greatly improved by immobilization on solid supports. The best results are achieved using amino-functionalized magnetic microparticles: the immobilized enzyme retains its activity, greatly improves its thermostability (4 h at 75 °C), and can be recycled up to 8 times with a set of aromatic ethylamines. After the last reaction cycle, the overall conversion is about 90% for all tested substrates, with an aldehyde production ranging between 100 and 270 mg depending on the substrate used. As a proof concept, one of the aldehydes thus produced was successfully used for the biomimetic synthesis of a non-natural benzylisoquinoline alkaloid. Full article
(This article belongs to the Special Issue Biocatalysis: An Eco-Friendly Scenario for the Manufacturing of APIs)
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19 pages, 6637 KiB  
Article
Characteristics of Crosslinking Polymers Play Major Roles in Improving the Stability and Catalytic Properties of Immobilized Thermomyces lanuginosus Lipase
by Yuhong Mao, Zhenling Cai, Chenxi Zhou, Hangzhen Lan and Xiuyun Ye
Int. J. Mol. Sci. 2022, 23(6), 2917; https://0-doi-org.brum.beds.ac.uk/10.3390/ijms23062917 - 08 Mar 2022
Cited by 3 | Viewed by 1411
Abstract
This study aimed to improve the stability and catalytic properties of Thermomyces lanuginosus lipase (TLL) adsorbed on a hydrophobic support. At the optimized conditions (pH 5 and 25 °C without any additions), the Sips isotherm model effectively fitted the equilibrium adsorption data, indicating [...] Read more.
This study aimed to improve the stability and catalytic properties of Thermomyces lanuginosus lipase (TLL) adsorbed on a hydrophobic support. At the optimized conditions (pH 5 and 25 °C without any additions), the Sips isotherm model effectively fitted the equilibrium adsorption data, indicating a monolayer and the homogenous distribution of immobilized lipase molecules. To preserve the high specific activity of adsorbed lipase, the immobilized lipase (IL) with a moderate loading amount (approximately 40% surface coverage) was selected. Polyethylenimine (PEI) and chitosan (CS) were successfully applied as bridging units to in situ crosslink the immobilized lipase molecules in IL. At the low polymer concentration (0.5%, w/w) and with 1 h incubation, insignificant changes in average pore size were detected. Short-chain PEI and CS (MW ≤ 2 kDa) efficiently improved the lipase stability, i.e., the lipase loss decreased from 40% to <2%. Notably, CS performed much better than PEI in maintaining lipase activity. IL crosslinked with CS-2 kDa showed a two- to three-fold higher rate when hydrolyzing p-nitrophenyl butyrate and a two-fold increase in the catalytic efficiency in the esterification of hexanoic acid with butanol. These in situ crosslinking strategies offer good potential for modulating the catalytic properties of TLL for a specific reaction. Full article
(This article belongs to the Special Issue Biocatalysis: An Eco-Friendly Scenario for the Manufacturing of APIs)
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15 pages, 1946 KiB  
Article
Comparative Analysis of Enzymatic Transglycosylation Using E. coli Nucleoside Phosphorylases: A Synthetic Concept for the Preparation of Purine Modified 2′-Deoxyribonucleosides from Ribonucleosides
by Mikhail S. Drenichev, Vladimir E. Oslovsky, Anastasia A. Zenchenko, Claudia V. Danilova, Mikhail A. Varga, Roman S. Esipov, Dmitry D. Lykoshin and Cyril S. Alexeev
Int. J. Mol. Sci. 2022, 23(5), 2795; https://0-doi-org.brum.beds.ac.uk/10.3390/ijms23052795 - 03 Mar 2022
Cited by 2 | Viewed by 1922
Abstract
A comparative analysis of the transglycosylation conditions catalyzed by E. coli nucleoside phosphorylases, leading to the formation of 2′-deoxynucleosides, was performed. We demonstrated that maximal yields of 2′-deoxynucleosides, especially modified, can be achieved under small excess of glycosyl-donor (7-methyl-2′-deoxyguanosine, thymidine) and a 4-fold [...] Read more.
A comparative analysis of the transglycosylation conditions catalyzed by E. coli nucleoside phosphorylases, leading to the formation of 2′-deoxynucleosides, was performed. We demonstrated that maximal yields of 2′-deoxynucleosides, especially modified, can be achieved under small excess of glycosyl-donor (7-methyl-2′-deoxyguanosine, thymidine) and a 4-fold lack of phosphate. A phosphate concentration less than equimolar one allows using only a slight excess of the carbohydrate residue donor nucleoside to increase the reaction’s output. A three-step methodology was elaborated for the preparative synthesis of purine-modified 2′-deoxyribonucleosides, starting from the corresponding ribonucleosides. Full article
(This article belongs to the Special Issue Biocatalysis: An Eco-Friendly Scenario for the Manufacturing of APIs)
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Review

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52 pages, 14174 KiB  
Review
Microbial Lipases and Their Potential in the Production of Pharmaceutical Building Blocks
by César A. Godoy, Juan S. Pardo-Tamayo and Oveimar Barbosa
Int. J. Mol. Sci. 2022, 23(17), 9933; https://0-doi-org.brum.beds.ac.uk/10.3390/ijms23179933 - 01 Sep 2022
Cited by 21 | Viewed by 3307
Abstract
Processes involving lipases in obtaining active pharmaceutical ingredients (APIs) are crucial to increase the sustainability of the industry. Despite their lower production cost, microbial lipases are striking for their versatile catalyzing reactions beyond their physiological role. In the context of taking advantage of [...] Read more.
Processes involving lipases in obtaining active pharmaceutical ingredients (APIs) are crucial to increase the sustainability of the industry. Despite their lower production cost, microbial lipases are striking for their versatile catalyzing reactions beyond their physiological role. In the context of taking advantage of microbial lipases in reactions for the synthesis of API building blocks, this review focuses on: (i) the structural origins of the catalytic properties of microbial lipases, including the results of techniques such as single particle monitoring (SPT) and the description of its selectivity beyond the Kazlauskas rule as the “Mirror-Image Packing” or the “Key Region(s) rule influencing enantioselectivity” (KRIE); (ii) immobilization methods given the conferred operative advantages in industrial applications and their modulating capacity of lipase properties; and (iii) a comprehensive description of microbial lipases use as a conventional or promiscuous catalyst in key reactions in the organic synthesis (Knoevenagel condensation, Morita–Baylis–Hillman (MBH) reactions, Markovnikov additions, Baeyer–Villiger oxidation, racemization, among others). Finally, this review will also focus on a research perspective necessary to increase microbial lipases application development towards a greener industry. Full article
(This article belongs to the Special Issue Biocatalysis: An Eco-Friendly Scenario for the Manufacturing of APIs)
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13 pages, 1612 KiB  
Review
Industrially Relevant Enzyme Cascades for Drug Synthesis and Their Ecological Assessment
by Regine Siedentop and Katrin Rosenthal
Int. J. Mol. Sci. 2022, 23(7), 3605; https://0-doi-org.brum.beds.ac.uk/10.3390/ijms23073605 - 25 Mar 2022
Cited by 14 | Viewed by 3588
Abstract
Environmentally friendly and sustainable processes for the production of active pharmaceutical ingredients (APIs) gain increasing attention. Biocatalytic synthesis routes with enzyme cascades support many stated green production principles, for example, the reduced need for solvents or the biodegradability of enzymes. Multi-enzyme reactions have [...] Read more.
Environmentally friendly and sustainable processes for the production of active pharmaceutical ingredients (APIs) gain increasing attention. Biocatalytic synthesis routes with enzyme cascades support many stated green production principles, for example, the reduced need for solvents or the biodegradability of enzymes. Multi-enzyme reactions have even more advantages such as the shift of the equilibrium towards the product side, no intermediate isolation, and the synthesis of complex molecules in one reaction pot. Despite the intriguing benefits, only a few enzyme cascades have been applied in the pharmaceutical industry so far. However, several new enzyme cascades are currently being developed in research that could be of great importance to the pharmaceutical industry. Here, we present multi-enzymatic reactions for API synthesis that are close to an industrial application. Their performances are comparable or exceed their chemical counterparts. A few enzyme cascades that are still in development are also introduced in this review. Economic and ecological considerations are made for some example cascades to assess their environmental friendliness and applicability. Full article
(This article belongs to the Special Issue Biocatalysis: An Eco-Friendly Scenario for the Manufacturing of APIs)
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