Application of Data-Driven Methods for Material Science and Manufacturing Processes

A special issue of Journal of Manufacturing and Materials Processing (ISSN 2504-4494).

Deadline for manuscript submissions: closed (31 July 2021) | Viewed by 4440

Special Issue Editors


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Guest Editor
Institute Digital Engineering (IDEE), University of Applied Sciences Würzburg-Schweinfurt, Ignaz-Schön-Straße 11, 97421 Schweinfurt, Germany
Interests: machine learning in development and manufacturing processes; digitized process management for industrial applications; industrial robotics; industrial automation
Special Issues, Collections and Topics in MDPI journals

E-Mail Website
Guest Editor
Institute Digital Engineering (IDEE), University of Applied Sciences Würzburg-Schweinfurt, Ignaz-Schön-Straße 11, 97421 Schweinfurt, Germany
Interests: sensor technology; metrology; thermo-physics; radiometry; in-line process controll
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

materials research and development as well as manufacturing processes are becoming more and more complex. Shorter product lifecycles and increasing customer requirements force new and faster solutions. To support this, data-driven methods can help to discover new ways and efficient processes in different areas: creating new materials, visualizing processes, recognizing patterns, predicting material properties or supporting decision-making. The application of data-driven methods such as machine learning for regression and classification play a crucial role in taking advantage of these potentials. Based on certain challenges in material sciences and manufacturing, this Special Issue shall address the development and application of data-driven methods to contribute to a solution. Understanding the field of application and its data preparation, data modeling, model evaluation, and especially its deployment are important steps to make efficient use of data-driven methods. Hence, with this Special Issue, we aim to increase the visibility of significant, application-oriented research devoted to data-driven methods for various objectives in material science and manufacturing processes.

We are particularly interested in (but not limited to) contributions that focus on topics such as:

- Applications of machine learning/AI for material sciences

- Applications of machine learning/AI for manufacturing processes

- Innovative characterization methods, e.g., for material fingerprinting

- Sensor concepts for data-driven methods in the application field

- Intelligent process management

- (Big) data preparation, algorithms, modeling, and evaluation approaches

- Deployment of data-driven methods in applications

- Frameworks and concepts for the application of data-driven methods in the field of application

- Data analytics, data prediction, data classification

- (Big) data metrology and quality assurance

- Data security, data integrity, data safety

Prof. Dr. Jan Schmitt
Prof. Dr. Jürgen Hartmann
Guest Editors

Manuscript Submission Information

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Published Papers (2 papers)

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Research

9 pages, 2530 KiB  
Communication
Towards Material-Batch-Aware Tool Condition Monitoring
by Benjamin Lutz, Philip Howell, Daniel Regulin, Bastian Engelmann and Jörg Franke
J. Manuf. Mater. Process. 2021, 5(4), 103; https://0-doi-org.brum.beds.ac.uk/10.3390/jmmp5040103 - 27 Sep 2021
Cited by 2 | Viewed by 1546
Abstract
In subtractive manufacturing, process monitoring systems are used to observe the manufacturing process, to predict maintenance actions and to suggest process optimizations. One challenge, however, is that the observable signals are influenced not only by the degradation of the cutting tool, but also [...] Read more.
In subtractive manufacturing, process monitoring systems are used to observe the manufacturing process, to predict maintenance actions and to suggest process optimizations. One challenge, however, is that the observable signals are influenced not only by the degradation of the cutting tool, but also by deviations in machinability among material batches. Thus it is necessary to first predict the respective material batch before making maintenance decisions. In this study, an approach is shown for batch-aware tool condition monitoring using feature extraction and unsupervised learning to analyze high-frequency control data in order to detect clusters of materials with different machinability, and subsequently optimize the respective manufacturing process. This approach is validated using cutting experiments and implemented as an edge framework. Full article
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14 pages, 13111 KiB  
Article
Condition Monitoring of Manufacturing Processes under Low Sampling Rate
by Gabriel Bernard, Sofiane Achiche, Sébastien Girard and René Mayer
J. Manuf. Mater. Process. 2021, 5(1), 26; https://0-doi-org.brum.beds.ac.uk/10.3390/jmmp5010026 - 23 Mar 2021
Cited by 2 | Viewed by 2298
Abstract
Manufacturing processes can be monitored for anomalies and failures just like machines, in condition monitoring and prognostic and health management. This research takes inspiration from condition monitoring and prognostic and health management techniques to develop a method for part production process monitoring. The [...] Read more.
Manufacturing processes can be monitored for anomalies and failures just like machines, in condition monitoring and prognostic and health management. This research takes inspiration from condition monitoring and prognostic and health management techniques to develop a method for part production process monitoring. The contribution brought by this paper is an automated technique for process monitoring that works with low sampling rates of 1/3Hz, a limitation that comes from using data provided by an industrial partner and acquired from industrial manufacturing processes. The technique uses kernel density estimation functions on machine tools spindle load historical time signals for distribution estimation. It then uses this estimation to monitor the manufacturing processes for anomalies in real time. A modified version was tested by our industrial partner on a titanium part manufacturing line. Full article
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