Materials

Zeolitic imidazolate framework-8 (ZIF-8) was doped with a rare-earth metal, Eu, using a solvent synthesis method evenly on the surface of a mixed-crystal TiO₂(Mc-TiO₂) structure in order to produce a core–shell structure composite ZIF-8(Eu)@Mc-TiO₂ adsorption photocatalyst with good adsorption and photocatalytic properties. The characterisation of ZIF-8(Eu)@Mc-TiO₂ was performed via X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS), Brunauer–Emmett–Teller analysis (BET) and ultraviolet–visible light differential reflectance spectroscopy (UV-DRs). The results indicated that Eu-doped ZIF-8 was formed evenly on the Mc-TiO₂ surface, a core–shell structure formed and the light-response range was enhanced greatly. The ZIF-8(Eu)@Mc-TiO₂ for basic fuchsin was investigated to validate its photocatalytic performance. The effect of the Eu doping amount, basic fuchsin concentration and photocatalyst dosage on the photocatalytic efficiency were investigated. The results revealed that, when 5%-Eu-doped ZIF-8(Eu)@Mc-TiO₂ (20 mg) was combined with 30 mg/L basic fuchsin (100 mL) under UV irradiation for 1 h, the photocatalytic efficiency could reach 99%. Further, it exhibited a good recycling performance. Thus, it shows certain advantages in its degradation rate and repeatability compared with previously reported materials. All of these factors suggested that, in an aqueous medium, ZIF-8(Eu)@Mc-TiO₂ is an eco-friendly, sustainable and efficient material for the photocatalytic degradation of basic fuchsin. Full article

After years of using geosynthetics in civil engineering and infrastructure construction, it has recently become necessary to consider the possibility of recycling and reusing these materials. This paper presents the results of laboratory tests of the effect of recycled geogrid on the bearing capacity of soils using a CBR test. A polyester geosynthetic was selected for testing due to its high resistance to biodegradation and wide application. In a series of laboratory tests, two types of road and railway subgrade were used, mixed with geosynthetic cuttings in two different weight concentrations. The aim of the research was to demonstrate whether old demolition geosynthetics could be used to strengthen road and rail subgrade as recycled material. The influence of the geosynthetic cutting shape was also considered. The obtained results confirm the possibility of using recycled geogrid to improve the bearing capacity of the pavement subgrade, at least under these laboratory conditions. In the case of sand, the use of 2.0% additive causes that the poorly compacted soil obtains sufficient bearing capacity for the layer of road improved subgrade. As expected, the level of this improvement depends on the type of soil and the shape of geogrid cuttings. Full article

When using a unique tool with different controlled path strategies in the absence of a punch and die, the local plastic deformation of a sheet is called Single Point Incremental Forming (SPIF). The lack of available knowledge regarding SPIF parameters and their effects on components has made the industry reluctant to embrace this technology. To make SPIF a significant industrial application and to convince the industry to use this technology, it is important to study mechanical properties and effective parameters prior to and after the forming process. Moreover, in order to produce a SPIF component with sufficient quality without defects, optimal process parameters should be selected. In this context, this paper offers insight into the effects of the forming tool diameter, coolant type, tool speed, and feed rates on the hardness of AA1100 aluminium alloy sheet material. Based on the research parameters, different regression equations were generated to calculate hardness. As opposed to the experimental approach, regression equations enable researchers to estimate hardness values relatively quickly and in a practicable way. The Relative Importance (RI) of SPIF parameters for expected hardness, determined with the partitioning weight method of an Artificial Neural Network (ANN), is also presented in the study. The analysis of the test results showed that hardness noticeably increased when tool speed increased. An increase in feed rate also led to an increase in hardness. In addition, the effects of various greases and coolant oil were studied using the same feed rates; when coolant oil was used, hardness increased, and when grease was applied, hardness decreased. Full article

Mg-based biodegradable materials, used for medical applications, have been extensively studied in the past decades. The in vitro cytocompatibility study showed that the proliferation and viability (as assessed by quantitative MTT-assay—3-(4,5-dimethyltiazol-2-yl)-2,5-diphenyl tetrazolium bromide) were not negatively affected with time by the addition of Mn as an alloying element. In this sense, it should be put forward that the studied alloys don’t have a cytotoxic effect according to the standard ISO 10993-5, i.e., the level of the cells’ viability (cultured with the studied experimental alloys) attained both after 1 day and 5 days was over 82% (i.e., 82, 43–89, 65%). Furthermore, the fibroblastic cells showed variable morphology (evidenced by fluorescence microscopy) related to the alloy sample’s proximity (i.e., related to the variation on the Ca, Mg, and Mn ionic concentration as a result of alloy degradation). It should be mentioned that the cells presented a polygonal morphology with large cytoplasmic processes in the vicinity of the alloy’s samples, and a bipolar morphology in the remote region of the wells. Moreover, the in vitro results seem to indicate that only 0.5% Mn is sufficient to improve the chemical stability, and thus the cytocompatibility; from this point of view, it could provide some flexibility in choosing the right alloy for a specific medical application, depending on the specific parameters of each alloy, such as its mechanical properties and corrosion resistance. In order to assess the in vivo compatibility of each concentration of alloy, the pieces were implanted in four rats, in two distinct body regions, i.e., the lumbar and thigh. The body’s reaction was followed over time, 60 days, both by general clinical examinations considering macroscopic changes, and by laboratory examinations, which revealed macroscopic and microscopic changes using X-rays, CT(Computed Tomography), histology exams and SEM (Scanning Electron Microscopy). In both anatomical regions, for each of the tested alloys, deformations were observed, i.e., a local reaction of different intensities, starting the day after surgery. The release of hydrogen gas that forms during Mg alloy degradation occurred immediately after implantation in all five of the groups examined, which did not affect the normal functionality of the tissues surrounding the implants. Imaging examinations (radiological and CT) revealed the presence of the alloy and the volume of hydrogen gas in the lumbar and femoral region in varying amounts. The biodegradable alloys in the Mg-Ca-Mn system have great potential to be used in orthopedic applications. Full article

The poor formability of high volume fraction whisker reinforced aluminum matrix composites of original squeeze casting is an important factor restricting its further development and application. Currently, there are no reports on the secondary forgeability of aluminum matrix composites of original squeeze casting, although some papers on its first forgeability are published. The secondary forgeability is very important for most metals. This study aims to investigate the secondary forgeability of aluminum matrix composites. In this study, the secondary upsetting experiments of 20 vol% SiCw + Al₁₈B₄O₃₃w/2024Al composites, treated by the original squeeze casting and extrusion, were carried out. The first upsetting deformation is close to the forming limit, the secondary upsetting deformation under the same deformation conditions was carried out to investigate the secondary forgeability. The experimental results show that, unlike aluminum alloys, the 20 vol% SiCw + Al₁₈B₄O₃₃w/2024Al composites at the original squeeze casting and extrusion states have no secondary forgeability due to the whisker rotating and breaking during the secondary upsetting. The high volume fraction whisker reinforced aluminum matrix composites of original squeeze casting cannot be formed by the multiple-forging method since the cavities and cracks caused by whisker fracture continue to expand during secondary processing, which leads to further extension of macroscopic cracks. Full article

The intensive cytotoxicity of pure copper is effectively kills bacteria, but it can compromise cellular behavior, so a rational balance must be found for Cu-loaded implants. In the present study, the individual and combined effect of surface composition and roughness on osteoblast cell behavior of in situ alloyed Ti6Al4V(ELI)-3 at.% Cu obtained by laser powder bed fusion was studied. Surface composition was studied using scanning electron microscopy, energy dispersive spectroscopy, and X-ray diffraction. Surface roughness measurements were carried out using confocal microscopy. In vitro osteoblast performance was evaluated by means of cell morphology observation of cell viability, proliferation, and mineralization. In vitro studies were performed at 1, 7, and 14 days of cell culture, except for cell mineralization at 28 days, on grounded and as-built (rough) samples with and without 3 at.% Cu. The addition of 3 at.% Cu did not show cell cytotoxicity but inhibited cell proliferation. Cell mineralization tends to be higher for samples with 3 at.% Cu content. Surface roughness inhibited cell proliferation too, but showed enhanced cell mineralization capacity and therefore, higher osteoblast performance, especially when as-built samples contained 3 at.% Cu. Cell proliferation was only observed on ground samples without Cu but showed the lowest cell mineralization. Full article

The corrosion of mild steel and Al alloy in Fomtec P 6% and 6% P Profoam 806 protein-based foam concentrates was investigated. Weight-loss data for steel showed corrosion penetration of 0.745 mipy in Fomtec and 2.269 mipy in Profoam, whereas for Al alloy the penetration levels were 0.474 and 1.093 mipy, respectively. Scanning electron microscopy and energy dispersive X-ray spectroscopy allowed characterization of the metallic surface covered or free from corrosion products. Values of corrosion potential, corrosion current density and corrosion penetration were calculated by using potentiodynamic polarization curves. Electrochemical impedance spectra illustrated the change in polarization resistance during anodic polarization. Data obtained by accelerated electrochemical methods confirm the greater aggressiveness of the Profoam concentrate compared to Fomtec concentrate. Full article

Direct metal printing is a promising technique for manufacturing injection molds with complex conformal cooling channels from maraging steel powder, which is widely applied in automotive or aerospace industries. However, two major disadvantages of direct metal printing are the narrow process window and length of time consumed. The fabrication of high-density injection molds is frequently applied to prevent coolant leakage during the cooling stage. In this study, we propose a simple method of reducing coolant leakage for a direct-metal-printed injection mold with conformal cooling channels by combining injection mold fabrication with general process parameters, as well as solution and aging treatment (SAT). This study comprehensively investigates the microstructural evolution of the injection mold after SAT using field-emission scanning electron microscopy and energy-dispersive X-ray spectroscopy. We found that the surface hardness of the injection mold was enhanced from HV 189 to HV 546 as the Ni-Mo precipitates increased from 12.8 to 18.5%. The size of the pores was reduced significantly due to iron oxide precipitates because the relative density of the injection mold increased from 99.18 to 99.72%. The total production time of the wax injection mold without coolant leakage during the cooling stage was only 62% that of the production time of the wax injection mold fabricated with high-density process parameters. A significant savings of up to 46% of the production cost of the injection mold was obtained. Full article

Ti-Al alloys have excellent high-temperature performance and are often used in the manufacture of high-pressure compressors and low-pressure turbine blades for military aircraft engines. However, solute segregation is easy to occur in the solidification process of Ti-Al alloys, which will affect their properties. In this study, we used the quantitative phase-field model developed by Karma to study the equiaxed dendrite growth of Ti-4.5% Al alloy. The effects of supersaturation, undercooling and thermal disturbance on the dendrite morphology and solute segregation were studied. The results showed that the increase of supersaturation and undercooling will promote the growth of secondary dendrite arms and aggravate the solute segregation. When the undercooling is large, the solute in the root of the primary dendrite arms is seriously enriched, and when the supersaturation is large, the time for the dendrite tips to reach a steady-state will be shortened. The thermal disturbance mainly affects the morphology and distribution of the secondary dendrite arms but has almost no effect on the steady-state of the primary dendrite tips. This is helpful to understand the cause of solute segregation in Ti-Al alloy theoretically. Full article

Observation of dynamic testing by means of X-ray computed tomography (CT) and in-situ loading devices has proven its importance in material analysis already, yielding detailed 3D information on the internal structure of the object of interest and its changes during the experiment. However, the acquisition of the tomographic projections is, in general, a time-consuming task. The standard method for such experiments is the time-lapse CT, where the loading is suspended for the CT scan. On the other hand, modern X-ray tubes and detectors allow for shorter exposure times with an acceptable image quality. Consequently, the experiment can be designed in a way so that the mechanical test is running continuously, as well as the rotational platform, and the radiographic projections are taken one after another in a fast, free-running mode. Performing this so-called on-the-fly CT, the time for the experiment can be reduced substantially, compared to the time-lapse CT. In this paper, the advanced pore morphology (APM) foam elements were used as the test objects for in-situ X-ray microtomography experiments, during which series of CT scans were acquired, each with the duration of 12 s. The contrast-to-noise ratio and the full-width-half-maximum parameters are used for the quality assessment of the resultant 3D models. A comparison to the 3D models obtained by time-lapse CT is provided. Full article

Tooth sensitivity is a painful and very common problem. Often stimulated by consuming hot, cold, sweet, or acidic foods, it is associated with exposed dentin microtubules that are open to dental pulp. One common treatment for tooth hypersensitivity is the application of occlusive particles to block dentin microtubules. The primary methodology currently used to test the penetration and occlusion of particles into dentin pores relies upon dentin discs cut from extracted bovine/human teeth. However, this method is limited due to low accessibility to the raw material. Thus, there is a need for an in vitro dentin model to characterize the effectiveness of occlusive agents. Three-dimensional printing technologies have emerged that make the printing of dentin-like structures possible. This study sought to develop and print a biomaterial ink that mimicked the natural composition and structure of dentin tubules. A formulation of type I collagen (Col), nanocrystalline hydroxyapatite (HAp), and alginate (Alg) was found to be suitable for the 3D printing of scaffolds. The performance of the 3D printed dentin model was compared to the natural dentin disk by image analysis via scanning electron microscopy (SEM), both pre- and post-treatment with occlusive microparticles, to evaluate the degree of dentinal tubule occlusion. The cytocompatibility of printed scaffolds was also confirmed in vitro. This is a promising biomaterial system for the 3D printing of dentin mimics. Full article

Modification of concrete with waste materials is an increasingly common process, and they are primarily used as a partial substitution for cement. In the case of inert or nearly inert additions according to EN 206, the effectiveness of such a modification mainly concerns ecological aspects and, only to a small extent, mechanical properties. This article analyses the effect of modifying cement concrete with waste limestone powder as a partial substitution for fine aggregate. The analysed waste arises as a result of the accumulation of dust produced during the initial preparation of aggregate for the production of hot mix asphalt (HMA). In order to analyse the effect of waste on compressive strength, an experimental design was prepared with variable substitution levels and variable water/cement ratios. Compressive strength tests were performed after 28 to 90 days. Statistical analysis of the results was performed. Microscopic evaluation of the fractures of the samples was carried out to clarify the mechanism of transition zone enhancement, which resulted in an increase of compressive strength of the composite. Full article

Bamboo structures have various types of connections, such as bolting and lashing. One crucial issue in bamboo structures is that the connection with bolts and nails has a lower load-carrying capacity associated with the bamboo failure resulting from the bolt or nail invading them. This paper focuses on the connection for raw bamboo members with steel hoops (BHC), of which the two semi-circular steel hoops are fastened to the raw bamboo with high-strength bolts. The sliding friction is controlled by the interfacial pressure, which can be increased by tightening the bolts. A push-out experiment on thirty-six specimens was conducted considering the following two parameters: the different surface conditions of raw bamboo (with or without the epidermis) and the different interfacial pressure. The test results mainly showed the two failure modes of specimens under certain conditions: continuous longitudinal slip after the vertical load reached the peak; and the steel hoop stuck in the bamboo skin after a period of slip. It is found that the sliding friction was controlled by the interfacial pressure, and the difference in the anti-sliding capacity between the epidermal bamboo specimen and the non-epidermal bamboo specimen was magnified with the increase of interfacial pressure. The contact stress on the surface of bamboo is approximately uniformly distributed based on the finite element analyses. The interfacial pressure can be predicted by the torque value of the digital electronic torque wrench and the equations established by mechanical analysis, respectively. Moreover, the design formulae of bearing capacity for BHC under three guaranteed rates (50%, 95%, and 99.9%) were developed based on probability theory, while the fourth design formula was derived by regression analysis. The reliability indices of the four design formulae were up to 0.07, 1.44, 3.09, and 0.97, respectively, and the resistance partial coefficients were suggested accordingly. Full article

The Refill Friction Stir Spot Welding (RFSSW) process—an alternative solid-state joining technology—has gained momentum in the last decade for the welding of aluminum and magnesium alloys. Previous studies have addressed the influence of the RFSSW process on the microstructural and mechanical properties of the AA6061-T6 alloy. However, there is a lack of knowledge on how the tool wear influences the welding mechanical behavior for this alloy. The present work intended to evaluate and understand the influence of RFSSW tool wear on the mechanical performance of AA6061-T6 welds. Firstly, the welding parameters were optimized through the Designing of Experiments (DoE), to maximize the obtained ultimate lap shear force (ULSF) response. Following the statistical analysis, an optimized condition was found that reached a ULSF of 8.45 ± 0.08 kN. Secondly, the optimized set of welding parameters were applied to evaluate the wear undergone by the tool. The loss of worn-out material was systematically investigated by digital microscopy and the assessment of tool weight loss. Tool-wear-related microstructural and local mechanical property changes were assessed and compared with the yielded ULSF, and showed a correlation. Further investigations demonstrated the influence of tool wear on the height of the hook, which was located at the interface between the welded plates and, consequently, its effects on the observed fracture mechanisms and ULSF. These results support the understanding of tool wear mechanisms and helped to evaluate the tool lifespan for the selected commercial RFSSW tool which is used for aluminum alloys. Full article

The fibers based on thermoplastic partially crystalline polyetherimide R-BAPB modified by vapor grown carbon nanofibers (VGCF) were prepared by melt extrusion, exposed to orientational drawing, and crystallized. All of the samples were examined by scanning electron microscopy, X-ray scattering, and differential scanning calorimetry to study how the carbon nanofiller influences on the internal structure and crystallization behavior of the obtained R-BAPB fibers. The mechanical properties of the composite R-BAPB fibers were also determined. It was found that VGCF nanoparticles introduced into R-BAPB polyimide can act as a nucleating agent that leads, in turn, to significant changes in the composite fibers morphology as well as thermal and mechanical characteristics. VGCF are able to improve an orientation degree of the R-BAPB macromolecules along the fiber direction, accelerate crystallization rate of the polymer, and enhance the fiber stability during crystallization process. Full article

Early abortion is one of the most common complications during pregnancy. However, the frequent handling of the genital region, more precisely the vagina, which causes discomfort to patients in this abortion process due to the frequency of drug insertion, as four pills are inserted every six hours, has led to the search for alternatives to alleviate the suffering caused by this practice in patients who are already in a shaken emotional state. Hence, this work aimed to develop composites of gelatin and misoprostol, using a conventional single-dose drug delivery system. These composites were prepared by freeze/lyophilization technique, by dissolving the gelatin in distilled water, with a concentration of 2.5% (w/v), and misoprostol was incorporated into the gelatin solution at the therapeutic concentration (800 mcg). They were subsequently molded, frozen and lyophilized. The samples of the composites were then crosslinked with sodium tripolyphosphate (TPP) 1% (v/v) with respect to the gelatin mass for 5 min. The characterization techniques used were: Optical Microscopy (OM), Fourier Transformed Infrared Spectroscopy (FTIR), Thermogravimetry (TG), Swelling, Biodegradation and Cytotoxicity. In OM it was observed that the addition of the drug improved the cylindrical appearance of the compounds, in comparison with the sample that was composed of only gelatin. There was a reduction in the degree of swelling with the addition of the drug and crosslinking. The cytotoxicity test indicated the biocompatibility of the material. Based on the results obtained in these tests, the composites have therapeutic potential for uterine emptying in pregnancy failures, especially in the first trimester. Full article

In the 21st century, a great percentage of the plastic industry production is associated with both injection molding and extrusion processes. Manufactured plastic components/parts are used in several industry sectors, where the automotive and aeronautic stand out. In the injection process cycle, the cooling step represents 60% to 80% of the total injection process time, and it is used to estimate the production capabilities and costs. Therefore, efforts have been focused on obtaining more efficient cooling systems, seeking the best relationship between the shape, the quantity, and the distribution of the cooling channels into the injection molds. Concomitantly, the surface coating of the mold cavity also assumes great importance as it can provide increased hardness and a more straightforward demolding process. These aspects contribute to the decrease of rejected parts due to surface defects. However, the effect of the coated cavity on the heat transfer and, consequently, on the time of the injection cycle is not often addressed. This paper reviews the effects of the materials and surface coatings of molds cavity on the filling and cooling of the injection molding cycle. It shows how the design of cooling channels affects the cooling rates and warpage for molded parts. It also addresses how the surface coating influence the mold filling patterns and mold cooling. This review shows, more specifically, the influence of the coating process on the cooling step of the injection cycle and, consequently, in the productivity of the process. Full article

A microchannel radiator is advantageous due to its high efficiency and large boiling heat transfer coefficient of two-phase flow. Based on the research of uniform lattice structures, this study proposed a microchannel heat exchanger with a nonuniform lattice structure. The calculation, optimal formation, and boiling heat transfer performance of the nonuniform lattice structure based on selective laser melting (SLM) were investigated, and heat exchange samples were successfully prepared using SLM. The porosity and pore morphology of the samples were analysed, and the contrast experiments of boiling heat transfer were conducted with deionised water. The results revealed that the heat flow density of the lattice structure was a minimum of 244% higher than that of the traditional liquid-cooled plate. The critical heat flux density of the lattice structure is 110 W∙cm⁻², and the critical heat flux density of the traditional flat plate is 45 W∙cm⁻². In addition, the effects of cell structures indicated that for frame cells, the heat transfer effect of nonuniform frames was inferior to that of uniform frames; for face-centred cubic (FCC) cells, the nonuniform and uniform frames exhibited the same trend. However, the heat flow density of FCC cells was 25% higher than that of frame structures. Full article

Organic thin films with smooth surfaces are mandated for high-performance organic electronic devices. Abrupt nucleation and aggregation during film formation are two main factors that forbid smooth surfaces. Here, we report a simple fast cooling (FC) adapted physical vapor deposition (FCPVD) method to produce ultrasmooth organic thin films through effectively suppressing the aggregation of adsorbed molecules. We have found that thermal energy control is essential for the spread of molecules on a substrate by diffusion and it prohibits the unwanted nucleation of adsorbed molecules. FCPVD is employed for cooling the horizontal tube-type organic vapor deposition setup to effectively remove thermal energy applied to adsorbed molecules on a substrate. The organic thin films prepared using the FCPVD method have remarkably ultrasmooth surfaces with less than 0.4 nm root mean square (RMS) roughness on various substrates, even in a low vacuum, which is highly comparable to the ones prepared using conventional high-vacuum deposition methods. Our results provide a deeper understanding of the role of thermal energy employed to substrates during organic film growth using the PVD process and pave the way for cost-effective and high-performance organic devices. Full article