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Innovative Applications of Materials to Industrial Design

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Advanced Composites".

Deadline for manuscript submissions: closed (10 April 2023) | Viewed by 18503

Special Issue Editor


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Guest Editor
Design, Development and Product Innovation, Dept. of Organization, Business, University of Girona, 17003 Girona, Spain
Interests: product design; innovation; green materials; composites

Special Issue Information

Dear Colleagues,

The Special Issue aims to provide a forum for the discussion of recent advances in the use of innovative materials and the innovative use of classical materials. The focus is centered on applications to industrial design at large scales in addition to architecture and urbanism.

The scope of the Special Issue includes research on new materials with enhanced properties. This enhancement can be related to mechanical, environmental, and economic issues. Studies on the perceived quality of materials as well as new processes that render innovative materials or material properties are also of interest, as are studies which examine the lifecycle assessment or environmental impact of products.

Dr. Fernando Julian
Guest Editor

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Materials is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • innovations in materials
  • innovative applications
  • environmental impact
  • industrial design
  • perceived quality
  • design process

Published Papers (9 papers)

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Research

15 pages, 4050 KiB  
Article
In Situ Grown 1D/2D Structure of Dy3Si2C2 on SiCw for Enhanced Electromagnetic Wave Absorption
by Gang Qin, Yang Li, Wei Zhou, Huidong Xu, Fang Hu and Xiaobing Zhou
Materials 2023, 16(9), 3455; https://0-doi-org.brum.beds.ac.uk/10.3390/ma16093455 - 28 Apr 2023
Cited by 2 | Viewed by 1095
Abstract
To improve electromagnetic wave (EMW) absorption performance, a novel nano-laminated Dy3Si2C2 coating was successfully in situ coated on the surface of SiC whisker (SiCw/Dy3Si2C2) using a molten salt approach. A [...] Read more.
To improve electromagnetic wave (EMW) absorption performance, a novel nano-laminated Dy3Si2C2 coating was successfully in situ coated on the surface of SiC whisker (SiCw/Dy3Si2C2) using a molten salt approach. A labyrinthine three-dimensional (3D) net was constructed by the one-dimensional (1D) SiCw coated with the two-dimensional (2D) Dy3Si2C2 layer with a thickness of ~100 nm, which significantly improved the EMW absorption properties of SiCw. Compared to pure SiCw with the minimum reflection loss (RLmin) value of −10.64 dB and the effective absorption bandwidth (EAB) of 1.04 GHz for the sample with a thickness of 4.5 mm, SiCw/Dy3Si2C2 showed a significantly better EMW absorption performance with RLmin of −32.09 dB and wider EAB of 3.76 GHz for thinner samples with a thickness of 1.76 mm. The enhancement of the EMW absorption performance could be ascribed to the improvement of impedance matching, enhanced conductance loss, interfacial polarization as well as multiple scattering. The SiCw/Dy3Si2C2 can be a candidate for EMW absorber applications due to its excellent EMW absorption performance and wide EAB for relatively thin samples, light weight, as well as potential oxidation and corrosion resistance at high temperatures. Full article
(This article belongs to the Special Issue Innovative Applications of Materials to Industrial Design)
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10 pages, 593 KiB  
Article
An Assessment on the Efficiency of Clothing with UV Protection among the Spanish Navy School Students
by José Roberto Ribas, Sol García Rodríguez, Elena Arce Fariña and Andrés Suárez-García
Materials 2022, 15(18), 6227; https://0-doi-org.brum.beds.ac.uk/10.3390/ma15186227 - 08 Sep 2022
Viewed by 1230
Abstract
Concern about the harmful effects that ultraviolet (UV) rays have on the skin of people who are routinely exposed to solar radiation has driven the industry of skin protection creams, sunglasses and clothing. Spanish Navy personnel are subject to different levels of exposure [...] Read more.
Concern about the harmful effects that ultraviolet (UV) rays have on the skin of people who are routinely exposed to solar radiation has driven the industry of skin protection creams, sunglasses and clothing. Spanish Navy personnel are subject to different levels of exposure depending on their rank and function. The objective of this research is to analyze the behavioral variables associated to the effects on the skin caused by UV rays, denoted by the combined effects of perceived susceptibility and perceived severity, on their decision to purchase and wear uniforms with UV protection. A confirmatory analysis using a structural equation modeling (SEM) was performed on a sample of 100 respondents. The model results revealed a strong mediating characteristic of the intention to use, variable associated with the exogenous variables. Attitude towards the use of clothing and social influence, as well as the exogenous variable clothing action planning, on the sun protective clothing use during tactical maneuvers. These relationships were significant with p-values close to zero. However, exogenous variables related to perceived susceptibility and perceived severity in exposure to sunlight did not represent a significant influence when mediated by self-efficacy in use. The results revealed the consequence of awareness about the importance of protecting oneself and the influence that usage habits can have on the military with respect to the decision to purchase uniforms with UV protection. Full article
(This article belongs to the Special Issue Innovative Applications of Materials to Industrial Design)
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21 pages, 3384 KiB  
Article
Smart TPE Materials Based on Recycled Rubber Shred
by Klaudia Toczek, Magdalena Lipińska and Joanna Pietrasik
Materials 2021, 14(21), 6237; https://0-doi-org.brum.beds.ac.uk/10.3390/ma14216237 - 20 Oct 2021
Cited by 5 | Viewed by 2377
Abstract
Thermo-responsive shape memory materials were developed based on recycled ethylene-propylene-diene (EPDM) rubber shred and thermoplastic elastomers (TPE). Ethylene-1-octene TPEs (Engage 8180, 8411, 8452) with varying degrees of crystallinity and Mooney viscosity were used to prepare the composite materials. To avoid the deterioration of [...] Read more.
Thermo-responsive shape memory materials were developed based on recycled ethylene-propylene-diene (EPDM) rubber shred and thermoplastic elastomers (TPE). Ethylene-1-octene TPEs (Engage 8180, 8411, 8452) with varying degrees of crystallinity and Mooney viscosity were used to prepare the composite materials. To avoid the deterioration of static mechanical properties after mixing recycled EPDM rubber shred (RS) with thermoplastic elastomers, they were partially cured using dicumyl peroxide. The peroxide curing was the most effective for a rubber shred/Engage 8180 blend, where the highest cure rate index (CRI), 1.88 dNm⋅min−1, was observed. The curing caused an approximately 4-fold increase of tensile strength (TS) values for EPDM rubber shred/thermoplastic elastomer blend to the level acceptable for the rubber industry compared with an uncured blend. The incorporation of EPDM rubber shred changed thermoplastic elastomers’ viscoelastic behavior, increasing the values of storage (G′) and loss (G″) modulus. The lowest viscosity of molten Engage 8411 during mixing led to higher compatibility of rubber shred RS/8411 blend, as confirmed by analysis of Cole-Cole plots and the blend morphology. All rubber shred RS/TPE blends showed the shape memory behavior. For the RS/Engage 8452 blend, the highest shape fixity (F) value (94%) was observed, while the shape recovery (RR) was 87%. Studies confirmed that the intelligent materials with shape memory effect could be obtained via selectively chosen thermoplastic elastomers; ethylene-1-octene as a binder for recycled EPDM. Prepared recycled TPE/rubber shred blends can be successfully reused due to their viscoelastic and mechanical properties. Therefore, such a concept can be potentially interesting for the rubber industry. Full article
(This article belongs to the Special Issue Innovative Applications of Materials to Industrial Design)
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13 pages, 3812 KiB  
Article
Biomechanical Analysis of Non-Metallic Biomaterial in the Manufacture of a New Knee Prosthesis
by Miguel Suffo and Carlos Revenga
Materials 2021, 14(20), 5951; https://0-doi-org.brum.beds.ac.uk/10.3390/ma14205951 - 10 Oct 2021
Cited by 8 | Viewed by 2346
Abstract
The increase in the number of revision surgeries after a total knee replacement surgery reaches 19%. One of the reasons for the majority of revisions relates to the debris of the ultra-high molecular weight polyethylene that serves to facilitate the sliding between the [...] Read more.
The increase in the number of revision surgeries after a total knee replacement surgery reaches 19%. One of the reasons for the majority of revisions relates to the debris of the ultra-high molecular weight polyethylene that serves to facilitate the sliding between the femoral and tibial components. This paper addresses the biomechanical properties of ULTEMTM 1010 in a totally new knee replacement design, based on one of the commercial models of the Stryker manufacturer. It is designed and produced through additive manufacturing that replaces the tibial component and the polyethylene in such a way as to reduce the pieces that are part of the prosthetic assembly to only two: the femoral and the tibial (the so-called “two-component knee prosthesis”). The cytotoxicity as well as the live/dead tests carried out on a series of biomaterials guarantee the best osteointegration of the studied material. The finite element simulation method guarantees the stability of the material before a load of 2000 N is applied in the bending angles 0°, 30°, 60°, 90°, and 120°. Thus, the non-metallic prosthetic material and approach represent a promising alternative for metal-allergic patients. Full article
(This article belongs to the Special Issue Innovative Applications of Materials to Industrial Design)
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20 pages, 4547 KiB  
Article
Exploring the Potential of Cotton Industry Byproducts in the Plastic Composite Sector: Macro and Micromechanics Study of the Flexural Modulus
by Albert Serra, Ferran Serra-Parareda, Fabiola Vilaseca, Marc Delgado-Aguilar, Francesc X. Espinach and Quim Tarrés
Materials 2021, 14(17), 4787; https://0-doi-org.brum.beds.ac.uk/10.3390/ma14174787 - 24 Aug 2021
Cited by 4 | Viewed by 1912
Abstract
The textile sector produces yearly great quantities of cotton byproducts, and the major part is either incinerated or landfilled, resulting in serious environmental risks. The use of such byproducts in the composite sector presents an attractive opportunity to valorize the residue, reduce its [...] Read more.
The textile sector produces yearly great quantities of cotton byproducts, and the major part is either incinerated or landfilled, resulting in serious environmental risks. The use of such byproducts in the composite sector presents an attractive opportunity to valorize the residue, reduce its environmental impact, and decrease the pressure on natural and synthetic resources. In this work, composite materials based on polypropylene and dyed cotton byproducts from the textile industry were manufactured. The competitiveness of the resulting composites was evaluated from the analyses, at macro and micro scales, of the flexural modulus. It was observed that the presence of dyes in cotton fibers, also a byproduct from the production of denim items, notably favored the dispersion of the phases in comparison with other cellulose-rich fibers. Further, the presence of a coupling agent, in this case, maleic anhydride grafted polypropylene, enhanced the interfacial adhesion of the composite. As a result, the flexural modulus of the composite at 50 wt.% of cotton fibers enhanced by 272% the modulus of the matrix. From the micromechanics analysis, using the Hirsch model, the intrinsic flexural modulus of cotton fibers was set at 20.9 GPa. Other relevant micromechanics factors were studied to evaluate the contribution and efficiency of the fibers to the flexural modulus of the composite. Overall, the work sheds light on the potential of cotton industry byproducts to contribute to a circular economy. Full article
(This article belongs to the Special Issue Innovative Applications of Materials to Industrial Design)
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12 pages, 2615 KiB  
Article
Experimental Behavior of Thin-Tile Masonry under Uniaxial Compression. Multi-Leaf Case Study
by Joan Llorens, Miquel Àngel Chamorro, Joan Fontàs, Manuel Alcalà, Marc Delgado-Aguilar, Fernando Julián and Miquel Llorens
Materials 2021, 14(11), 2785; https://0-doi-org.brum.beds.ac.uk/10.3390/ma14112785 - 24 May 2021
Cited by 2 | Viewed by 1355
Abstract
In this study, experimental analysis on the compressive strength of multi-leaf thin-tile masonry is presented. A compressive strength test was carried out on thin-tile, mortar and 48 specimens with two- and three-leaf thin-tile masonry. The results obtained were compared with literature on brick [...] Read more.
In this study, experimental analysis on the compressive strength of multi-leaf thin-tile masonry is presented. A compressive strength test was carried out on thin-tile, mortar and 48 specimens with two- and three-leaf thin-tile masonry. The results obtained were compared with literature on brick masonry loaded parallel to a bed joint. Based on the results of this study, the failure mode presented the first crack in the vertical interface; this crack grew until the leaf was detached. From this point until collapse, lateral buckling of the leaves was generally observed. Therefore, the detachment compressive strength value was considered relevant. Up to this point, both masonries exhibit similar stress–strain behavior. The experimental values of the detachment compressive strength were compared with the values calculated from the equation generally used in the literature to evaluate the compressive strength of brick masonry. From the results obtained, the following conclusion can be drawn: This equation is only suitable for tree-leaf thin-tile masonry but with more relevant influence on the compressive strength of the mortar. This study concluded that only three-leaf specimens behave similarly to brick masonry loaded parallel to a bed joint. Finally, whether the failure mode was due to shear or tensile stresses in the vertical thin-tile-mortar interface cannot be identified. Full article
(This article belongs to the Special Issue Innovative Applications of Materials to Industrial Design)
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32 pages, 20646 KiB  
Article
Mechanical Performance of Steel Fibre Reinforced Concrete Exposed to Wet–Dry Cycles of Chlorides and Carbon Dioxide
by Victor Marcos-Meson, Gregor Fischer, Anders Solgaard, Carola Edvardsen and Alexander Michel
Materials 2021, 14(10), 2642; https://0-doi-org.brum.beds.ac.uk/10.3390/ma14102642 - 18 May 2021
Cited by 7 | Viewed by 1998
Abstract
This paper presents an experimental study investigating the corrosion damage of carbon-steel fibre reinforced concrete (SFRC) exposed to wet–dry cycles of chlorides and carbon dioxide for two years, and its effects on the mechanical performance of the composite over time. The results presented [...] Read more.
This paper presents an experimental study investigating the corrosion damage of carbon-steel fibre reinforced concrete (SFRC) exposed to wet–dry cycles of chlorides and carbon dioxide for two years, and its effects on the mechanical performance of the composite over time. The results presented showed a moderate corrosion damage at fibres crossing cracks, within an approximate depth of up to 40 mm inside the crack after two-years of exposure, for the most aggressive exposure conditions investigated. Corrosion damage did not entail a significant detriment to the mechanical performance of the cracked SFRC over the time-scales investigated. Corrosion damage to steel fibres embedded in uncracked concrete was negligible, and only caused formation of rust marks at the concrete surface. Overall, the impact of fibre damage to the toughness variation of the cracked composite over the time-scale investigated was secondary compared to the toughness variation due to the fibre distribution. The impact of fibre corrosion to the performance of the cracked composite was subject to a size-effect and may only be significant for small cross-sections. Full article
(This article belongs to the Special Issue Innovative Applications of Materials to Industrial Design)
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16 pages, 3869 KiB  
Article
Technical and Environmental Viability of a Road Bicycle Pedal Part Made of a Fully Bio-Based Composite Material
by David Hernández-Díaz, Ricardo Villar-Ribera, Ferran Serra-Parareda, Rafael Weyler-Pérez, Montserrat Sánchez-Romero, José Ignacio Rojas-Sola and Fernando Julián
Materials 2021, 14(6), 1399; https://0-doi-org.brum.beds.ac.uk/10.3390/ma14061399 - 13 Mar 2021
Cited by 3 | Viewed by 2310
Abstract
Glass fibre is the most widely used material for reinforcing thermoplastic matrices presently and its use continues to grow. A significant disadvantage of glass fibre, however, is its impact on the environment, in particular, due to the fact that glass fibre-reinforced composite materials [...] Read more.
Glass fibre is the most widely used material for reinforcing thermoplastic matrices presently and its use continues to grow. A significant disadvantage of glass fibre, however, is its impact on the environment, in particular, due to the fact that glass fibre-reinforced composite materials are difficult to recycle. Polyamide 6 is an engineering plastic frequently used as a matrix for high-mechanical performance composites. Producing polyamide monomer requires the use of a large amount of energy and can also pose harmful environmental impacts. Consequently, glass fibre-reinforced Polyamide 6 composites cannot be considered environmentally friendly. In this work, we assessed the performance of a road cycling pedal body consisting of a composite of natural Polyamide 11 reinforced with lignocellulosic fibres from stone-ground wood, as an alternative to the conventional glass fibre-reinforced Polyamide 6 composite (the most common material used for recreational purposes). We developed a 3D model of a pedal with a geometry based on a combination of two existing commercial choices and used it to perform three finite-element tests in order to assess its strength under highly demanding static and cyclic conditions. A supplementary life cycle analysis of the pedal was also performed to determine the ecological impact. Based on the results of the simulation tests, the pedal is considered to be mechanically viable and has a significantly lower environmental impact than fully synthetic composites. Full article
(This article belongs to the Special Issue Innovative Applications of Materials to Industrial Design)
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23 pages, 5069 KiB  
Article
Vibration Serviceability of Footbridges: Classical vs. Innovative Material Solutions for Deck Slabs
by Izabela Joanna Drygala, Joanna Maria Dulinska, Rafał Ciura and Kamil Lachawiec
Materials 2020, 13(13), 3009; https://0-doi-org.brum.beds.ac.uk/10.3390/ma13133009 - 06 Jul 2020
Cited by 7 | Viewed by 2432
Abstract
In this study, the human-induced dynamic performance of modern footbridges equipped with either classical reinforced concrete (RC) or innovative glass fiber-reinforced polymer (GFRP) composite deck slabs were investigated and compared. The numerical studies were carried out for two bridges: a three-span cable-stayed footbridge [...] Read more.
In this study, the human-induced dynamic performance of modern footbridges equipped with either classical reinforced concrete (RC) or innovative glass fiber-reinforced polymer (GFRP) composite deck slabs were investigated and compared. The numerical studies were carried out for two bridges: a three-span cable-stayed footbridge and a three-span continuous beam structure. Two variants of both bridges were taken into consideration: the footbridges equipped with traditional RC slabs and the structures benefitted with GFRP slabs. The risk of resonance as well as the vibration serviceability and the comfort criteria assessment of the footbridges with different slab materials were assessed. The investigation revealed that the footbridges, both cable-stayed and beam, benefitted with the GFRP slabs had higher fundamental frequency than those with the traditional RC slabs. The footbridges with the GFRP slabs were less exposed to the resonance risk, having fundamental frequencies above the limit of the high risk of resonance. The effect of shifting up the natural frequencies by introducing GFRP slabs was more remarkable for the lightweight beam structure than for the cable-stayed footbridge and resulted in a more significant reduction of the resonance risk. The calculated maximum human-induced accelerations of the footbridges benefitted with the GFRP slabs were meaningfully higher than those obtained for the footbridges with the RC slabs. The study proved that, with the same GFRP slab, meeting vibration serviceability and comfort criteria limits in the case of very lightweight beam structures may be more problematic than for cable-stayed footbridges with more massive structural systems. In the research, particular attention was paid to examining the impact of higher harmonics of the moving pedestrian force on the structures benefitted with the GFRP composite slabs. It occurred that in the case of footbridges, both cable-stayed and beam, equipped with the RC slabs higher harmonics of human force did not play any role in the dynamic performance of structures. However, in the case of the footbridges benefitted with the GFRP slabs, the impact of higher harmonics of the pedestrian force on the dynamic behavior of structures was clearly visible. Higher harmonics excited accelerations comparable to those executed by the first harmonic component. This conclusion is of great importance for footbridges equipped with GFRP slabs. The fundamental frequency may place a footbridge in the low or even negligible risk resonance range and the higher frequencies corresponding to vertical modes may be located above the limit of 5 Hz that ensures avoiding resonance. Nevertheless, the fact that fundamental modes are so responsive to higher harmonics significantly increases the risk of resonance. The amplification of the dynamic response may occur due to frequencies related to second or third harmonics (i.e., being half or a third of the natural frequencies). In such cases, full dynamic analysis of a footbridge at the design stage seems to be of crucial importance. Full article
(This article belongs to the Special Issue Innovative Applications of Materials to Industrial Design)
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