Ti
1-xAl
xN coated tools are commonly used in high-speed machining, where the cutting edge of an end-mill or insert is exposed to temperatures up to 1100 °C. Here, we investigate the effect of Yttrium addition on the thermal stability of
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Ti
1-xAl
xN coated tools are commonly used in high-speed machining, where the cutting edge of an end-mill or insert is exposed to temperatures up to 1100 °C. Here, we investigate the effect of Yttrium addition on the thermal stability of Ti
1-xAl
xN coatings. Reactive DC magnetron sputtering of powder metallurgically prepared Ti
0.50Al
0.50, Ti
0.49Al
0.49Y
0.02, and Ti
0.46Al
0.46Y
0.08 targets result in the formation of single-phase cubic (c) Ti
0.45Al
0.55N, binary cubic/wurtzite c/w-Ti
0.41Al
0.57Y
0.02N and singe-phase w-Ti
0.38Al
0.54Y
0.08N coatings. Using pulsed DC reactive magnetron sputtering for the Ti
0.49Al
0.49Y
0.02 target allows preparing single-phase c-Ti
0.46Al
0.52Y
0.02N coatings. By employing thermal analyses in combination with X-ray diffraction and transmission electron microscopy investigations of as deposited and annealed (in He atmosphere) samples, we revealed that Y effectively retards the decomposition of the Ti
1-x-yAl
xY
yN solid-solution to higher temperatures and promotes the precipitation of c-TiN, c-YN, and w-AlN. Due to their different microstructure and morphology already in the as deposited state, the hardness of the coatings decreases from ~35 to 22 GPa with increasing Y-content and increasing wurtzite phase fraction. Highest peak hardness of ~38 GPa is obtained for the Y-free c-Ti
0.45Al
0.55N coating after annealing at T
a = 950 °C, due to spinodal decomposition. After annealing above 1000 °C the highest hardness is obtained for the 2 mol % YN containing c-Ti
0.46Al
0.52Y
0.02N coating with ~29 and 28 GPa for T
a = 1150 and 1200 °C, respectively.
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