Rapid Prototyping Methods for Microfluidics and Lab-on-a-Chip

A special issue of Micromachines (ISSN 2072-666X). This special issue belongs to the section "E:Engineering and Technology".

Deadline for manuscript submissions: closed (31 March 2022) | Viewed by 3716

Special Issue Editor


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Guest Editor
Department of Engineering Technology, College of Engineering, Drexel University, Philadelphia, PA 19104, USA
Interests: microfluidics; miniature diagnostics devices; rapid prototyping

Special Issue Information

Dear Colleagues,

The first generation of microfluidic-scale “lab on a chip” devices was based on microfabrication techniques adapted from integrated circuit technology using lithography, including soft lithography for PDMS devices. A second generation of microfluidic devices used machine-shop-type methods including laser cutting, CNC machining, stamping, and molding, primarily in hard plastics such as polycarbonate and acrylics. A third generation of microfluidics is now emerging using 3D printing tools and other rapid prototyping methods, providing compressed design cycles, customization, and wider dissemination. Researchers such as chemists, medical scientists, and biotechnologists, who traditionally did not have expertise and facilities for prototyping and microfabrication, are now using 3D printing as a research tool. Challenges in this area include materials selection, combination of diverse materials including flexible and rigid plastics, insertion of electrodes and other components such as membranes, interconnects and chip-to-world interfaces, integrated actuation (e.g., pumps) and flow control (valves), on-chip reagent storage, automated operation, and disposability. Further, 3D printers are a fast-evolving technology and range from hobbyist-type versions to very sophisticated commercial equipment, and they are also available through digital manufacturing and “mail-order” microfluidics. This Special Issue on 3D printing for research, development, and production of microfluidic devices will feature articles expanding the scope of 3D printing for laboratory research, clinical trials, and personalized diagnostics, addressing and leveraging some of the issues above.

Prof. Dr. Michael Mauk
Guest Editor

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Keywords

  • Microfluidics
  • Lab-on-a-chip
  • Rapid prototyping
  • Miniaturization
  • Point-of-care diagnostics/tests

Published Papers (1 paper)

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Research

13 pages, 1146 KiB  
Article
Configurable 3D Printed Microfluidic Multiport Valves with Axial Compression
by Juliane Diehm, Verena Hackert and Matthias Franzreb
Micromachines 2021, 12(10), 1247; https://0-doi-org.brum.beds.ac.uk/10.3390/mi12101247 - 14 Oct 2021
Cited by 4 | Viewed by 3009
Abstract
In the last decade, the fabrication of microfluidic chips was revolutionized by 3D printing. It is not only used for rapid prototyping of molds, but also for manufacturing of complex chips and even integrated active parts like pumps and valves, which are essential [...] Read more.
In the last decade, the fabrication of microfluidic chips was revolutionized by 3D printing. It is not only used for rapid prototyping of molds, but also for manufacturing of complex chips and even integrated active parts like pumps and valves, which are essential for many microfluidic applications. The manufacturing of multiport injection valves is of special interest for analytical microfluidic systems, as they can reduce the injection to detection dead volume and thus enhance the resolution and decrease the detection limit. Designs reported so far use radial compression of rotor and stator. However, commercially available nonprinted valves usually feature axial compression, as this allows for adjustable compression and the possibility to integrate additional sealing elements. In this paper, we transfer the axial approach to 3D-printed valves and compare two different printing techniques, as well as six different sealing configurations. The tightness of the system is evaluated with optical examination, weighing, and flow measurements. The developed system shows similar performance to commercial or other 3D-printed valves with no measurable leakage for the static case and leakages below 0.5% in the dynamic case, can be turned automatically with a stepper motor, is easy to scale up, and is transferable to other printing methods and materials without design changes. Full article
(This article belongs to the Special Issue Rapid Prototyping Methods for Microfluidics and Lab-on-a-Chip)
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