Electroreduction of CO2: Novel Device and Engineering Innovation

A special issue of Processes (ISSN 2227-9717). This special issue belongs to the section "Chemical Processes and Systems".

Deadline for manuscript submissions: closed (20 July 2023) | Viewed by 8657

Special Issue Editors


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Guest Editor
State Key Laboratory of Chemical Engineering; School of Chemical Engineering; East China University of Science and Technology, 130 Meilong Road, Shanghai 200237, China
Interests: CO2 utilization; multiphase reactor design; CFD simulation; interfacial engineering; process intensification

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Guest Editor
State Key Laboratory of Molecular Engineering of Polymers, Department of Macromolecular Science Fudan University, 2205 Songhu Road, Shanghai 200438, China
Interests: CO2 electroreduction; water splitting; electrocatalysis; material science; interface science

Special Issue Information

Dear Colleagues,

CO2 reduction through the electrochemical pathway has attracted considerable attention as a result of its unique advantages: (1) CO2 can be reduced by electrons instead of hydrogen; (2) the electrocatalytic process can take place under mild conditions; (3) the reduction products can be adjusted by the redox potential, reaction temperature, electrolytes, etc. Electrochemical CO2 reduction could be achieved through multiple electron transfer in an aqueous solution with appropriate electrocatalysts to produce different products, such as carbon monoxide, methane, ethylene, and even liquid products (formic acid, methanol, and ethanol). The success of the electrochemical approach depends upon researchers’ efforts to increase the Faraday efficiency and current density to optimize the reaction rate and product selectivity. In these reactions, water-based electrolytes act both as the proton source and the ion conductive medium. However, the solubility of CO2 in water is limited, leading to a constrained mass transfer rate and limited current density. Therefore, it is critical to design efficient devices to facilitate the controlling steps in line with new engineering principles.

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In recent years, different devices have been developed with respect to different engineering problems, such as the gas diffusion electrode to resolve the issue of low gas solubility and Taylor flow to ensure gas/liquid mass transfer without agitation. Such progress are very promising in promoting CO2 electroreduction from the catalyst development stage to commercial application.

This Special Issue, entitled “CO2 Reduction: Novel Device and Engineering Innovation”, is dedicated to providing a platform to highlight the recent advances in this field. Potential topics include, but are not limited to, the following:

  • Engineering innovations in solving the problems in the CO2 electroreduction process;
  • Design of novel devices in CO2 electroreduction;
  • Investigations into the operation of different kinds of CO2 electroreduction devices;
  • Gas–liquid–solid interface engineering: simulation and experiments.

Prof. Dr. Zhen-Min Cheng
Prof. Dr. Bo Zhang
Guest Editors

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Keywords

  • CO2 conversion
  • electroreduction
  • device design
  • gas/liquid flow
  • CFD simulation
  • interfacial engineering
  • process intensification

Published Papers (4 papers)

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Research

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20 pages, 5073 KiB  
Article
Novel Magnetically-Recoverable Solid Acid Catalysts with a Hydrophobic Layer in Protecting the Active Sites from Water Poisoning
by Jingjing Liu, Juanli Shi, Bo Zhang and Zhenmin Cheng
Processes 2022, 10(9), 1738; https://0-doi-org.brum.beds.ac.uk/10.3390/pr10091738 - 01 Sep 2022
Viewed by 1613
Abstract
Three novel magnetically-recoverable solid acid catalysts (hydrophobic catalysts Fe3O4@SiO2-Me&PrSO3H, Fe3O4@SiO2-Oc&PrSO3H and hydrophilic catalyst Fe3O4@SiO2-PrSO3H) were synthesized by introducing organic [...] Read more.
Three novel magnetically-recoverable solid acid catalysts (hydrophobic catalysts Fe3O4@SiO2-Me&PrSO3H, Fe3O4@SiO2-Oc&PrSO3H and hydrophilic catalyst Fe3O4@SiO2-PrSO3H) were synthesized by introducing organic propylsulfonic acid and alkyl groups to Fe3O4@SiO2 nanocomposites. We characterized these catalysts by FT-IR, EDS, XRD, VSM and SEM, and found that they had excellent core-shell structure and magnetic responsiveness. We also explored the impact of surface hydrophobicity on activity and stability of catalysts in ethyl acetate (EAC) synthesis reaction. The results indicated that: for reactivity and reusability, Fe3O4@SiO2-Oc&PrSO3H > Fe3O4@SiO2-Me&PrSO3H > Fe3O4@SiO2-PrSO3H. This was because octyl and methyl groups could build a hydrophobic layer on the surfaces of Fe3O4@SiO2-Oc&PrSO3H and Fe3O4@SiO2-Me&PrSO3H, and this could effectively prevent water molecules from poisoning active sites; the hydrophobicity of octyl was stronger than methyl. Fe3O4@SiO2-Oc&PrSO3H also showed higher catalytic activity in the external aqueous reaction system, which indicated that it had good water toleration. Moreover, we could easily separate Fe3O4@SiO2-Oc&PrSO3H from the reaction mixture with an external magnetic field, in the meanwhile, its reactivity could still remain above 80% after reusing 6 times. Full article
(This article belongs to the Special Issue Electroreduction of CO2: Novel Device and Engineering Innovation)
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18 pages, 11260 KiB  
Article
External Wetting Efficiency in a Three-Phase Fixed Bed Loaded with Porous and Non-Porous Packings
by Zhenmin Cheng, Gang Luo, Yanling Tang, Dan Ling, Zhaoxuan Chen, Peng Liu and Bo Zhang
Processes 2022, 10(1), 135; https://doi.org/10.3390/pr10010135 - 10 Jan 2022
Cited by 1 | Viewed by 1944
Abstract
Films and rivulets are the two basic forms of dynamic liquid in a three-phase fixed bed (trickle bed), which determines the wetting efficiency of the catalyst. This paper is devoted to the conflicting wetting performance observed between non-porous glass beads and less wettable [...] Read more.
Films and rivulets are the two basic forms of dynamic liquid in a three-phase fixed bed (trickle bed), which determines the wetting efficiency of the catalyst. This paper is devoted to the conflicting wetting performance observed between non-porous glass beads and less wettable porous alumina, and a parallel zone model is applied to resolve the complex liquid flow texture. It shows in both cases of glass beads and aluminium pellets, the pressure drop, film flow and rivulet flow fractions all display pronounced multiplicities along with the liquid flow rates in increasing and decreasing branches, although the rivulet flow fraction is reduced to 0 in the liquid decreasing branch started from pulsing flow in both cases. Different from the glass beads, there is almost no wetting efficiency difference for the alumina pellets with respect to liquid flow rate increasing or decreasing, which is in agreement with the dynamic liquid holdup measurements. The liquid is significantly more uniformly distributed over the crosssection in the Al2O3 bed since rivulet flow is much reduced than in the case of glass beads. Full article
(This article belongs to the Special Issue Electroreduction of CO2: Novel Device and Engineering Innovation)
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10 pages, 4822 KiB  
Article
Electrochemical Reduction of CO2 to CO on Hydrophobic Zn Foam Rod in a Microchannel Electrochemical Reactor
by Chunxiao Zhang, Shenglin Yan, Jing Lin, Qing Hu, Juhua Zhong, Bo Zhang and Zhenmin Cheng
Processes 2021, 9(9), 1592; https://0-doi-org.brum.beds.ac.uk/10.3390/pr9091592 - 05 Sep 2021
Cited by 7 | Viewed by 2714
Abstract
Due to CO2 mass transfer limitation as well as the competition of hydrogen evolution reaction in electroreduction of CO2 in the aqueous electrolyte, Zn-based electrodes normally exhibit unsatisfying selectivity for CO production, especially at high potentials. In this work, we introduced [...] Read more.
Due to CO2 mass transfer limitation as well as the competition of hydrogen evolution reaction in electroreduction of CO2 in the aqueous electrolyte, Zn-based electrodes normally exhibit unsatisfying selectivity for CO production, especially at high potentials. In this work, we introduced a zinc myristate (Zn [CH3(CH2)12COO]2) hydrophobic layer on the surface of zinc foam electrode by an electrodeposition method. The obtained hydrophobic zinc foam electrode showed a high Faradaic efficiency (FE) of 91.8% for CO at −1.9 V (vs. saturated calomel electrode, SCE), which was a remarkable improvement over zinc foam (FECO = 81.87%) at the same potentials. The high roughness of the hydrophobic layer has greatly increased the active surface area and CO2 mass transfer performance by providing abundant gas-liquid-solid contacting area. This work shows adding a hydrophobic layer on the surface of the catalyst is an effective way to improve the electrochemical CO2 reduction performance. Full article
(This article belongs to the Special Issue Electroreduction of CO2: Novel Device and Engineering Innovation)
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Review

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33 pages, 5843 KiB  
Review
Electroreduction of CO2 toward High Current Density
by Jing Lin, Shenglin Yan, Chunxiao Zhang, Qing Hu and Zhenmin Cheng
Processes 2022, 10(5), 826; https://0-doi-org.brum.beds.ac.uk/10.3390/pr10050826 - 22 Apr 2022
Cited by 13 | Viewed by 4142
Abstract
Carbon dioxide (CO2) electroreduction offers an attractive pathway for converting CO2 to valuable fuels and chemicals. Despite the existence of some excellent electrocatalysts with superior selectivity for specific products, these reactions are conducted at low current densities ranging from several [...] Read more.
Carbon dioxide (CO2) electroreduction offers an attractive pathway for converting CO2 to valuable fuels and chemicals. Despite the existence of some excellent electrocatalysts with superior selectivity for specific products, these reactions are conducted at low current densities ranging from several mA cm−2 to tens of mA cm−2, which are far from commercially desirable values. To extend the applications of CO2 electroreduction technology to an industrial scale, long-term operations under high current densities (over 200 mA cm−2) are desirable. In this paper, we review recent major advances toward higher current density in CO2 reduction, including: (1) innovations in electrocatalysts (engineering the morphology, modulating the electronic structure, increasing the active sites, etc.); (2) the design of electrolyzers (membrane electrode assemblies, flow cells, microchannel reactors, high-pressure cells, etc.); and (3) the influence of electrolytes (concentration, pH, anion and cation effects). Finally, we discuss the current challenges and perspectives for future development toward high current densities. Full article
(This article belongs to the Special Issue Electroreduction of CO2: Novel Device and Engineering Innovation)
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