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Design, Development and Material Choice in Automotive Technology; Lectures Design Systems

A special issue of Sustainability (ISSN 2071-1050). This special issue belongs to the section "Sustainable Materials".

Deadline for manuscript submissions: closed (1 July 2022) | Viewed by 2296

Special Issue Editor


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Guest Editor
Department of Mechanical Engineering, Ravensburg-Weingarten University (RWU), 88250 Weingarten, Germany
Interests: Design and Development in Automotive Technology, Digital Product Development, Fault-Tolerant Design, Fault-Tolerant Control Material Testing of Polyurethane Parts
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Special Issue Information

Dear Colleagues,

In the last years the progressive climate change and an enormous degradation of flora and fauna became obvious. It is inevitable that the design, production, operation and recycling of all technical systems consider the limitation of the available resources. It is of paramount importance to assure adequate living conditions for future generations; it is crucial to include sustainability consideration in all decisions in the life cycle of these technical systems. Automobiles play an enormous role in the daily life of many humans; they enable individual mobility needed for commuting, social interaction and leisure. The potential for sustainability in the life cycle of cars is enormous, ranging from less toxic raw material production, reduced energy demand of manufacturing and assembly operations, lower emissions in operation to higher reuse rates in recycling. One of the main current trends in automotive industry is the transition to electrical vehicles. This can lead to improvements in terms of sustainability, especially if renewable electrical energy sources are used. However, the inclusion of batteries and the challenges concerning vehicle weight can lead to serious problems in term of sustainability. Lightweight materials such as Aluminum or Carbon Reinforced Plastics can lead to a reduced energy consumption during the operation of the vehicle, but may lead to additional energy consumption during production and recycling or to the emission of substances which may be toxic or may contribute to the climate change. The most important decisions concerning the material and process choice for batteries and other components of a vehicle are already made in the design phase of the car. One of the main challenges for the design engineers is the well-founded evaluation of the consequences of the design choices already in this early stage, Consequently, a wide and deep knowledge base of the consequences of certain design choices such as material or manufacturing process selection is highly desirable. Several research activities and even commercial tools aim at supporting this phase such as systems for a prognosis of the energy efficiency in production or material databases which allow detailed analyses of the application consequences. Still, much more research activities are desirable due to the enormous potential of further improvements and the urgency of increasing the sustainability in the automotive sector.

Addressing this prominent need, Sustainability will release a Special Issue dedicated to these issues. As Guest Editor, I am pleased to invite you to contribute to this Special Issue. My hope is that this Special Issue will contribute to expanding and deepening the knowledge base for automotive engineers in industrial practice but also for further research. The thematic scope of this Special Issue includes, among others, the following aspects of the automotive life cycle: improved technologies and innovations for raw material production, improved technologies and innovations for manufacturing and assembly processes, improved technologies and innovations for the operation of cars and improved technologies and innovations for recycling. Also welcome are articles which discuss strategies and methods for the assessment of the consequences of certain design choices in all phases of the life-cycle as well as computer tools which support these strategies and methods. Additionally, engineering frameworks which enable the integration of analyses and simulations concerning the sustainability of cars would complement this Special Issue. Finally, papers describing internal and external policies and the implementation of sustainable practices in the car industry and the sector of individual mobility would also be appreciated; this includes also future mobility concepts which aim at satisfying the individual mobility needs while leading to an increased sustainability.

Prof. Dr. Ralf Stetter
Guest Editor

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Sustainability is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2400 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • Sustainable materials
  • sustainable manufacturing processes
  • sustainable assembly processes
  • strategies, methods and tools for sustainable design
  • mobility concepts
  • processes for sustainable car life-cycles
  • policies for sustainable individual mobility

Published Papers (1 paper)

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Research

27 pages, 13960 KiB  
Article
A Contribution to Sustainable Product Development Using the Example of Battery Electric Vehicles
by Vivien Glönkler, Benedikt Reick, Ralf Stetter, Markus Till and Markus Pfeil
Sustainability 2022, 14(7), 3729; https://0-doi-org.brum.beds.ac.uk/10.3390/su14073729 - 22 Mar 2022
Cited by 1 | Viewed by 1769
Abstract
Currently, a consensus in the scientific community can be observed that it is necessary to reduce the carbon footprint and the use of fossil resources in order to ensure the ongoing well-being of humanity and our planet. Battery electric vehicles (BEVs) can contribute [...] Read more.
Currently, a consensus in the scientific community can be observed that it is necessary to reduce the carbon footprint and the use of fossil resources in order to ensure the ongoing well-being of humanity and our planet. Battery electric vehicles (BEVs) can contribute to this reduction, as they can use energy from sustainable sources as well as store it in order to enable individual mobility. Still, as long as sustainable energy is not available in abundance and a share of our energy still is generated using fossil sources, it is important to consider the energy consumption of these BEVs in greater detail. BEVs may actually consume more energy than necessary due to an architecture borrowed from non-BEVs, due to their drive-train topology, due to many individual product development issues and last but not least because they are not operated at their highest efficiency. This paper addresses the evaluation of a specific sustainable product development process for BEVs. The study is based on detailed energy consumption simulations of smaller BEVs with different drive train technologies. A general consideration of sustainability and utility based on the design choices, as well as of societal consequences, leads to requirements and challenges for sustainable product development. A digital product development process is described, which addresses these challenges. Full article
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