Mechanical and Processing Properties of Rice Grains

Abstract

Strength properties of grains have a significant impact on the energy demand of grinding mills. This paper presents the results of tests of strength and energy needed the for destruction of rice grains. The research aim was to experimentally determine mechanical and processing properties of the rice grains. The research problem was formulated in the form of questions: (1) what force and energy are needed to induce a rupture of rice grain of the Oryza sativa L. of long-grain variety? (2) what is the relationship between grain size and strength parameters and the energy of grinding rice grain of the species Oryza sativa L. long-grain variety? In order to find the answer to the problems posed, a static compression test of rice grains was done. The results indicate that the average forces needed to crush rice grain are 174.99 kg m·s⁻², and the average energy is 28.03 mJ. There was no statistically significant relationship between the grain volume calculated based on the volumetric mass density V_ρ and the crushing energy, nor between the volume V_ρ and other strength properties of rice grains. In the case of Vs, a low negative correlation between strength σ_min and a low positive correlation between the power inducing the first crack were found for the grain size related volume. A low negative correlation between the grain thickness a₃, stresses σ_min and work W_Fmax was found as well as a low positive correlation between thickness a₃ and the force inducing the first crack F_min.

1. Introduction

The strength properties of grains have a significant impact on the energy demand of grinders [1,2,3,4]. During grinding of grains in a five-disc mill, a complex state of stress occurs in the material, with shear and compressive stresses prevailing [5,6]. Identification of the forces causing grain cracking (rupture) can be considered as the first step to determine the energy demand in the grain grinding process [7,8]. Two cases can be distinguished: static squeezing of grains and shearing of grains [9]. In the case of static compression, in order to determine the forces and stress and consequently, the work (energy) needed to crush one grain and then more than a dozen grains, a static compression test can be carried out. The ranges of probable forces destroying the grain may be determined in an experimental manner, and subsequently, the energy ranges of destroying its structure [10].

The subject of research on the physical-mechanical properties of rice grains has already been addressed by researchers, because the specificity of rice grain processing and the energy demand of processing lines, e.g., grinding, drying, pelleting, etc., depends largely on these properties [11,12,13,14,15,16,17]. In their research, Zeng, et al. [18] focused on modeling cracking of rice grains depending on the grain moisture and load speed, using the Discrete Element Method (DEM). The impact of humidity on the strength properties of white rice was also addressed in the work of Sadeghi et al. [19], and brown rice in the work by Cao et al. [20] and Chattopadhyay et al. [21]. Buggenhout et al. [22] studied the influence of physicochemical properties, in particular, the impact of grain husks and moisture on cracking phenomena during rice processing. Esehaghbeygi et al. [23] in turn, analyzed the effect of drying temperature and kinetic energy during the drying process on grain susceptibility to breaking. Similar research was conducted by Sarker et al. [24], Tajaddodi et al. [25], Nasirahmadi et al. [26] and Bonazzi and Courtois [27]. The influence of grain orientation on its mechanical properties under load was analyzed, among others, by Li et al., Shu et al., and Zareiforoush et al. [28,29,30]. They showed that rice grains are more flexible in horizontal orientation based on the results of static compression and three-point bending tests. Zareiforoush et al. [31], based on the conducted research, found that increasing the speed of load during the compression test results in lowering crushing forces and energy.

From the point of view of energy demand, processing of grainy biomaterials, particularly grinding, the strength of grains plays the key role. [32]. Considering the process of grinding, e.g., by means of grinding machines or roller mills, these are the compressive loads which prevail in the grinded material, whereas permanent deformation (fragmentation) occurs after exceeding the load value corresponding to the compressive strength limit. Strength is closely related to the power necessary to cause the strain and the grinded material cross-section field (hence being dependent on its geometric features). Thus, material fragmentation occurs upon application of appropriate forces, which, in the system of grinding machines, roller mills, is performed by rotary motion of rollers. In such a case, the force is a direct effect of torques, which, in turn, are related to the power of the devices affecting the energy demand of the grain processing. In general, the higher force to be applied the higher power, that is, the machine energy, is needed. The aspects concerning calculation of energy demand for grain grinding systems are described in detail in [33].

The strength of grains depends on the type of material, especially on its internal structure (porosity), moisture, components of the grain, and biological properties [34]. In the case of biomass grains, a significant diversification in terms of dimensions, physical and strength properties, can be observed even within one grain species which, apart from biological characteristics, is conditioned by the weather conditions and the cultivation method [35,36,37] Earlier research has shown that the energy needed to grind hard materials with higher strength is larger [38,39,40]. It was also observed that along with a moisture increase, the energy consumption increases as well [18,19,20,36]. The internal structure of the grain endosperm and tegument has an impact on the strength properties and the energy needed for grinding. The endosperms which are characterized by higher glassiness are usually harder; thus, for permanent deformation, it is necessary to use higher forces which, in turn, results in an increased energy demand as compared to materials whose endosperm is less glassy [36,41,42]. The glassiness of the endosperm also has an influence on the material fragmentation efficiency and the size of particles after division—the higher glassiness, the easier to separate the endosperm from bran and the grain disintegrates into smaller parts. [38,42]. Tests of physical properties and grinding energy, carried out for wheat grains have also revealed that the grinding energy is proportional to the grinded material mass [35]. Dziki and Laskowski [37] indicate, using the example of wheat, that the values of work and force to be applied for crushing the grain increase along with the grain thickness growth.

This study contains an analysis of strength properties of rice grains, mainly forces causing the first violation of the grain structure (first crack) and grain stiffness.

The aim of the research is to experimentally determine the mechanical and processing properties (strength and energy properties) of granular biomass (rice) accepted for research in the project “Intelligent monitoring of the grinding characteristics of grainy biomass”. Determining the forces needed to break grains is of key importance when developing energy and environmental efficiency indicators for the grinding process and modeling grinding and crushing processes using the discrete element method DEM.

The research problem was formulated in the form of questions: (1) what strength and energy is needed to induce a rupture of rice grain of the species Oryza sativa L. long-grain variety? (2) what is the relationship between grain size and strength parameters and the energy of grinding rice grain of the species Oryza sativa L. long-grain variety?

2. Materials and Methods

2.1. Rice Grains Preparation

To determine the force needed to break the grain, a static compression test was carried out for 100 grains of rice of the species Oryza sativa L., a long-grained variety with a stabilized humidity equal to 13% ± 0.1%. Oryza sativa L., a long-grained variety of rice was accepted to be the research object due to its popularity, among others, in food industry [32]. Knowing the processing properties of this species, in particular, crushing energy, can significantly affect power demand of the processing devices, e.g., grinders. Samples of 100 individual rice grains were prepared and described by numbers (Figure 1). Then, three dimensions were measured with the vernier caliper: length, width and height of the grain.

2.2. Test Stand

A static compression test was carried out on an Instron 5966 testing machine (Figure 2). The samples were placed in the machine in a horizontal orientation, in such a way that the dimensions a₁ and a₂ were the large axis and small axis of cross-sectional areas of the grain subjected to the load (Figure 3). The load speed was 2 mm·min⁻¹.

2.3. Research Methods

The analysis of the grain strength properties during a static compression test of a single grain was performed according to the plan shown in Figure 4. Three dimensions were measured with the vernier caliper: length, width and height of the grain.

The volume of the studied seeds was determined in two ways: on the basis of the three measured dimensions a₁, a₂ and a₃ (V_s) and on the basis of the relationship of the grain mass and density (V_ρ).

The first method of determining the volume takes into consideration three basic grain sizes, i.e., the height and width length, and allows a simplified grain volume estimation with a certain error by aligning the grain shape to the cuboid with dimensions a₁, a₂, a₃ (Figure 5).

For this interpretation, the formula for the estimated volume of grain will be:

V_s = a₁·a₂·a₃,

(1)

and equal to the volume of a cuboid circumscribed on the grain.

The second method of determining the volume is based on the knowledge of density ρ of the grain and its mass m. The grain density is determined from the dependence [43]:

ρ = m/V_ρ,

(2)

Hence, the volume determined on the basis of density V_ρ, will be [43]:

V_ρ = m/ρ,

(3)

The relationship between computational volume (V_s) and determined based on the grain density (V_ρ) can be determined by calculating the correction factor for the grain volume k_v taking into consideration the grain spherical and uneven shape. It can be determined experimentally and expressed by the dependence:

k_v = V_ρ/V_s,

(4)

hence:

V_ρ = k_v·V_s,

(5)

The static compression test is mainly used for brittle materials, i.e., not showing significant plastic deformation. Rice can be considered as a fragile material with some (small) plastic deformability due to the internal structure that differentiates it from the cross-linked metal structure. A feature that characterizes fragile materials is compressive strength (R_c) [24]:

R_c = F_c/A₀,

(6)

where

F_c—the largest value of the compressive load at which the sample is crushed,

A₀—the initial cross-section of the sample.

If the compression diagram l = f(F) has a part where shortening (Δl) is directly proportional to compressive force (F), then, on this basis, we determine Young’s modulus (E) for this material. If this relationship is not directly proportional, then based on the first few results (where it is possible to assume that the material behaves linearly and elastically), we determine the mean value of Young’s modulus (E). The value of the Young’s modulus is determined by Hooke’s law [24]:

E = F·l/(∆l·A₀),

(7)

where:

F—compressive force, kg·m·s⁻²,

Δl—sample shortening corresponding to force (F), m,

l—the initial length of the sample, m,

A₀—area of the initial sample cross-section, m².

During the compression, some force F affects the grain and causes it to break (displacement s), so the elementary work done over the grain by force F causing the crack can be determined [24,44]:

dW = F·ds.

(8)

During compression, we deal with a variable force F and displacement s ⟶ 0, then, this characterized work can be determined by integrating both sides of the equation [24]:

$$W={\displaystyle \underset{s_1}{\overset{s_2}{\int }}Fds}$$

(9)

Then, the work during compression of one grain is the area under graph F = f(s) (Figure 6).

2.4. Analytical Methods

The statistical analysis tools available in MS Excel and Statistica were used in processing the results. Basic descriptive statistics of the examined physical and mechanical properties and rupture energy of rice grains were determined. The relationship between the grain volume and physical-mechanical properties and rupture energy was examined using Spearman’s correlation analysis. A significance level p < 0.05 was adopted.

3. Results and Discussion

3.1. Results of Research on the Physical Properties of Rice Grains and Their Discussion

Firstly, the physical properties of rice grains were determined, such as grain length a₁, grain width a₂, grain height a₃, and grain volume determined based on the knowledge of grain mass and density V_ρ, volume determined on the basis of dimensions V_s, correction factor for volume k_v. The results of the tests after a basic statistical analysis are presented in Figure 7 and Figure 8 in the form of a box plot.

Based on the analysis, it was found that the average grain length of rice was 6.38 mm, the average width was 1.91 mm, the average height was 1.51 mm. The average grain volume determined on the basis of the grain weight and density was equal to 14.82 mm³, while the volume determined on the basis of grain size 18.44 mm³. The correction factor for given volumes V_ρ and vs. assumed an average value of 0.82. The obtained results allowed to formulate the dependence of the real volume of the grain determined on the basis of density as a function of the volume determined on the basis of dimensions:

$$V_{\rho }=k_v·V_s=0.82·V_s$$

(10)

The results obtained for rice dimensions a₁, a₂, and a₃, are similar, although slightly smaller than those reported in the literature by other researchers, e.g., Sadeghi et al., Zareiforoush et al., and Zeng et al. [18,19,30]. Differences in dimensions may be caused primarily by the difference in the varieties and types of rice grains studied, the country of origin (the study of rice originated from Burma), grain humidity and growing conditions of grains (e.g., extensive, intensive cultivation, weather conditions that affect the grain size). The presented grain size results are an indispensable element of building models in computer simulations based on the DEM discrete element method [18], e.g., in the RockyDEM environment.

3.2. The Results of Testing the Strength Properties of Rice Grains and Their Discussion

Figure 9 presents examples of graphs showing the characteristic of rice grain cracks during a compression test. Based on the presented curves, it can be stated that for each grain, the crack proceeded differently. This is caused by differences in internal structure between each grain, which is characteristic for biomaterials. However, noticeable are the characteristic points in the force-displacement graph marked as F_min and F_max. The point marked as F_min symbolizes the first crack of the grain, while the F_max point corresponds to the forces causing the breakdown of the grain into smaller fragments (Figure 10). Similar conclusions are presented in the work of Sadeghi et al. [19].

For rice grains, the forces inducing fracture F_min of the grain structure were within the range (35.86–198.71) kg m s⁻². The maximum forces F_max during the crack growth for rice were within the range (70.05–535.74) k g·m s⁻². Stresses σ_min for rice were in the range (2.21–17.38) MPa. Stresses σ_max for rice were in the range (5.00–29.61) MPa. Work W_Fmin for rice was in the range (1.88–56.55) mJ and W_Famx in the range (2.53–98.93) mJ (Figure 11).

Table 1. Results of statistical analysis of examined mechanical properties of rice grains.

Parameter	Average	Standard Deviation	Median
Minimal crushing force Fmin, kg m·s−2	117.29	40.71	111.23
Maximal crushing force Fmax, kg·m·s−2	174.99	80.38	158.12
Minimal compressive stress σkmin, MPa	12.47	4.83	11.53
Maximal compressive stress σkmax, MPa	14.71	7.45	12.72
Stiffness Ck, N·mm−1	1275.07	247.72	1322.11
Work for the first rupture WFmin, mJ	7.26	7.86	4.81
Rupture work WFmax, mJ	28.03	20.36	22.46

presents average values and basic results of a statistical analysis of the surveyed quantities. The obtained mean values of forces F_max are in accordance with the results presented by Lu and Siebenmorgen [45] obtained in the compression test at the load speed vs. 2 mm·min⁻¹ (174.4–188.8 kg·m·s⁻²), and higher than in the tests carried out by Sadeghi et al. [19] (169.06 kg·m s⁻² for the Sorkheh type and 125.10 kg·m·s⁻² for the Sazandegi type with v_s = 1,25 mm·min⁻¹), by Zareiforoush et al. [31] (125.69 kg·m·s⁻² for the Alikazemi type and 109.96 kg·m·s⁻² for the Hashemi type with v_s = 5 mm·min⁻¹ and 117.38 kg m s⁻² for the Alikazemi type and 88.33 kg m·s⁻² for the Hashemi type with v_s = 10 mm·min⁻¹). Differences in the obtained values may result from different grain moistures, loading speeds of the samples and the type of rice used in the tests.

The average value of rupture work W_Fmax (28.03 mJ) is similar to the values presented, among others, in the work of Nasirahmadi et al. [26] (26.9 mJ for Fajr and 28.5 mJ for Tarom) and Sadeghi et al. [19] (24.45 mJ for Sazandegi) as well as in the work of Zareiforoush et al. [30,31], where the rupture energy assumed values of about 30 mJ.

Figure 12, Figure 13, Figure 14, Figure 15, Figure 16, Figure 17 and Figure 18 summarize the results of mechanical properties of rice grains depending on its volume. The graphs show that mechanical properties of rice grains do not depend on its volume.

The analysis of the Spearman correlation shows that there are no statistically significant relationships between the volume of the grain V_ρ and the tested strength properties, so there are no interdependencies between the variables (Tab 2). In the case of the grain dimension related volume vs. a low negative correlation between strength σ_min and low positive correlation between the force inducing the first crack were found (

Table 2. Results of correlation analysis between the volume of grain and its strength properties.

		Fmin1	Fmax2	Ck3	σmin4	σmax5	WFmin6	WFmax 7
Vρ	rhoSpearman coefficient	0.172	0.176	0.242	−0.018	−0.052	0.071	−0.057
	Significance	0.088	0.08	0.015	0.859	0.604	0.482	0.573
	Number of samples n	100	100	100	100	100	100	100
	rhoSpearman coefficient	0.220	0.062	0.005	−0.280	−0.104	0.185	−0.138
Vs	Significance	0.028	0.543	0.958	0.005	0.305	0.066	0.174
	Number of samples n	100	100	100	100	100	100	100

¹ Minimal crushing force, ² Maximal crushing force, ³ Minimal compressive stress, ⁴ Maximal compressive stress, ⁵ Stiffness, ⁶ Work for the first rupture, ⁷ Rupture work.

). An analysis of the correlation between the grain size related variables, that is, length a₁, width a₂, height a₃, mass m and volumes V_ρ and vs. showed that the volume of grains V_ρ is moderately positively correlated with length a₁ and height a₃ (Table S1). The surface of compression cross-section A₀ was in turn significantly correlated with the grain length a₁ and width a₂ (Table S1). However, no relevant correlations between the grain dimensions, volume and mass and its strength properties and energy needed to crush the grains, were found. Only low correlations occurred, including negative ones between the grain width a₂ and stresses σ_min and σ_max (Table S1). Contrarily to wheat, a dependence of grinding energy proportionality and its mass was not confirmed [35]. It was not possible to confirm distinct dependencies between the grain thickness (a₃) and the force value, either (for F_min positive correlation R = 0.271, statistically significant p < 0.05, for F_max statistically insignificant correlation (Table S1)) and work (W_Fmin and W_Fmax low correlations), which could be observed for wheat [37]. The volume is related to the grain dimensions, including compression cross-section A₀, whereas the cross section is related to compressive strength (according to dependence (6)). However, it was not possible to show significant dependencies between the grain cross section A₀ and values of compressive strength (low negative correlations between A₀ and σ_min, σ_max (Table S1)). The obtained results, including the results of dimension and volume scatter, confirm the significant variability and diversity of biological materials within one species. The diversity of the values confirms that each grain is characterized by a different internal structure. Such a diversification can indicate low quality of the grain and poor conditions of cultivation.

It is noteworthy that the grains were tested for only one orientation of grains in the strength testing machines. It is expected that the longitudinal and transverse orientation of grains would provide different values of destructive compression, forces and strength [28,29,30].

4. Conclusions

The main objectives of the study were achieved through the determination of energy (work) and compressive forces in the test of static compression and analysis of the dependence between the grain size and the grain strength parameters and grinding energy.

Based on the analyzes, it was found that the average grain length of rice was 6.38 mm, the average width was 1.91 mm, the average height was 1.51 mm. The average grain volume determined on the basis of the grain weight and density was equal to 14.82 mm³, while the volume determined on the basis of grain size 18.44 mm³. The correction factor for given volumes V_ρ and vs. assumed an average value of 0.82. The values of the grain dimension distribution can be a determinant in selection of structural features of the materials used, that is, performance parameters of roller mills: diameters of rollers and the size of the inter-roller gap; selection of the screen eye sieve

The average values of strength properties of rice grains were determined, such as F_min = 117.9 kg·m s⁻², F_max = 174.99 kg·m·s⁻², σ_min = 9.80 MPa, σ_max = 14.71 MPa, C_k = 1150.26 N·mm⁻¹, W_Fmin = 7.26 mJ, W_Fmax = 28.03 mJ, which coincided with the results of research carried out by other researchers. The determined ranges of forces, strength and compressive energy (work) are of applicable character and can be used in the design of machines dedicated to process rice. Knowing these values will allow, among others, the estimation of the power of devices, e.g., grinding machines, and roller mills, and in consequence, will minimize energy losses and energy demand for dedicated machines.

The analysis of the Spearman correlation showed that there are no statistically significant relationships between the volume V_ρ of the grain and the tested strength properties, so there are no interdependencies between the variables. In the case of the grain size volume vs. a low negative correlation between strength σ_min and low positive correlation between the force inducing the first crack (Table 2) were found. Dependence of grinding energy proportionality and the grain mass as well as clear, distinct dependencies between the grain thickness and the value of force and work (low negative correlation between thickness co a₃ and stresses σ_min and work W_Fmax, low positive correlation between thickness a₃ and force inducing the first crack F_min), that was proven for other biological grainy materials (wheat grains) could not be confirmed either. Based on these results, it was not possible to find significant dependencies between the grain cross-section A₀ and the values of compressive strength (only low negative correlations were found).

Based on the conducted tests, the crack was found to be different for each grain (Figure 9). The results, including the scatter of dimensions and volume, confirm the high variability and diversity of biological materials within one species. Diversification of the obtained values confirms that each grain is characterized by a different internal structure. Such a differentiation can indicate a poor quality of grain and weak cultivation conditions.

An analysis of the test results of rice grain strength properties provides the basis for determining the impact of biomass properties on the grinding process and, in subsequent stages, for the development of procedures for monitoring the grinding process using energy-environmental grinding efficiency models, the original CO₂ emission index for the intelligent monitoring system of usable characteristics of the grinding process.

The results can be used by other researchers to create models of materials (rice grains) for computer simulations of cracking, crushing, mixing using the discrete element method DEM.