3.1. Car Wash Wastewater Characteristics
As indicated in
Table 1, wastewater characteristics were highly variable, especially for TDSs, COD, and O&G, ranging from one to two orders of magnitude in concentration, most likely owing to the highly variable types of vehicles being washed over the 6 month sampling period [
19,
20].
Researchers in [
21,
22,
23] reported a wide pH range for CWW of 7 to 10. The pH values observed during this study, 7.0 to 8.6, were in line with observations of neutral to mildly alkaline CWW pH values reported by [
22,
24,
25].
TSS and TDS concentrations of 3561 mg/L (905–4887 mg/L) and 1508 mg/L (728–2442 mg/L), respectively, were reported in CWW by Fall and Bâ [
22]. TDS values observed in the CWW during this study were even higher, reaching nearly 11,000 mg/L in one of the samples collected for treatment. TSS measurements were not made, but measured turbidity values in the 1000 to 2000 NTU range are indicative of high levels of suspended materials expected in CWW prior to treatment.
Oil and grease concentrations in CWW were reported by Fall and Bâ [
22] to be between 404 and 2876 mg/L, with an average value of 1099 mg/L. These reported values were greatly exceeded, by a factor of 10 to more than 300 in all CWW samples collected in this study. CWW contains shampoo, detergents, oils, fuels, etc., the materials that make CWW a turbid, high O&G, high COD solution [
9].
Comparison of water quality values of the CWW used in this study (
Table 1) to those reported in the literature indicate that while this CWW had similar pH characteristics, it was much higher in dissolved solids, and it was excessively high in O&G and dissolved organic matter, making it a much more complex and difficult-to-treat waste stream than would be typically expected from car wash facilities.
3.2. Phase 1: Results of CWW Treatment Using the Baffled Tank
Physical treatment of the CWW using the pilot-scale baffled tank was evaluated for each of the eight CWW sampling events carried out during the study to assess its performance characteristics under the widely varying water quality conditions observed in the field data. The baffled tank was particularly effective in the removal of COD and O&G as indicated in
Table 2 despite the large variability in influent concentrations.
In a study using an aerobic bio filter (baffled septic tank) in which effluent flowed under a series of baffles, COD removal efficiency was found to range from 65–90% [
26]. The baffled tank used in this study yielded a higher COD removal efficiency averaging 97% for CWW.
Fall and Bâ [
22] described an oil–water separator in underground tanks that they used to pretreat CWW before further processing it, as was performed with the above ground baffled tank in this study. Baffled oil–water separators are an efficient way to remove free and dispersed forms of oil if emulsified, and stable oil droplets can be destabilized before removal [
27]. According to Paxéus [
28], oil separator devices are not efficient in removing oil in the range of 10–1750 mg/L due to the formation of stable emulsions in the wastewater caused by detergents used in vehicle cleaning. The baffled tank used in this CWW treatment study was efficient in reducing the elevated concentration of influent O&G by an average of 79 ± 15%, but significant O&G and turbidity levels remained after physical treatment, so the CWW was ready for further reduction via the subsequent chemical treatment steps.
3.3. Phase 2: Coagulation–Flocculation Jar Test Results
Three coagulants were evaluated in jar test studies to assess CWW chemical treatment following physical treatment provided by the baffle tank. These coagulants included Humic acid (HA), anionic polyacrylamide (APA), and alum (Al
2(SO
4)
3•14H
2O) at coagulant doses of 24, 30, 36, 48, and 72 mg/L. Each dose was added to 1 L of physically treated CWW from the baffle tank at five initial turbidity concentrations ranging from 89 to 1000 NTU; the samples in the jars were rapidly mixed for 2 min, flocculated for 20 min, and settled for 2 h prior to analysis of supernatant for final turbidity measurements.
Figure 2 provides a summary of turbidity removal results for each coagulant tested in the study.
Using these turbidity removal results at each coagulant dose (
Figure 2), linear regression analyses were carried out to determine if removal efficiency was affected by initial turbidity conditions.
Table 3 summarizes these regression results, which indicate that despite generally positive relationships for turbidity removal as a function of increasing initial turbidity concentrations for alum and HA (
Figure 2), these relationships were not significant at alpha value = 0.05. Results for APA generally showed decreasing turbidity removal with increasing initial turbidity values (
Figure 2), but this negative relationship was only significant at an APA dose of 30 mg/L.
A Box–Cox transformation of turbidity removal results was carried out to normalize these removal efficiency values prior to conducting an ANOVA on the transformed data. Box–Cox transformation lambda values for each coagulant were 2, 2, and −0.54 for HA, alum, and APA, respectively. Once transformed, an ANOVA was run to evaluate significant differences in removal efficiency values at each coagulant dose. Both HA and APA did not show significant differences in removal efficiency as a function of dose; however, alum did display significantly higher turbidity removal efficiency at the 72 mg/L dose compared to the 24 and 30 mg/L doses based on a Fisher’s least significant difference (LSD) result (p value ≤ 0.01).
HA can be an adsorbent aid as well as a coagulant. Lower adsorption at lower doses may be caused by the adsorbate molecules saturating the surface-active sites of the coagulating solids. By increasing the HA concentration, the suspensions may have stayed dispersed because the repulsive forces acting on the HA surfaces were not appropriately neutralized [
29]. This is consistent with this study’s finding of no difference in turbidity removal among different HA doses.
In research using APA for removal of TSSs from agro-industrial wastewater, charge neutralization and sweep-floc mechanisms were both involved in particle aggregation [
30]. These polymers created bridges between the particles and the polymer in addition to reducing the surface charge on the particles. Consequently, during the flocculation process, the bridged particles entangled with other spanned particles [
31]. This outcome was linked to the strengthening of repelling interactions among the negatively charged particles limiting the effectiveness of this coagulant in agro-industrial wastewater [
32] as was seen for CWW in this study.
The transformed turbidity removal data were then combined across all coagulants to determine if significant differences existed in turbidity removal among coagulant type and dose. Results of this ANOVA indicated that both HA and alum provided significantly better turbidity removal than APA based on Fisher’s LSD (p value ≤ 0.00001), and that HA was statistically better than alum at alum doses of 24 and 30 mg/L (Fisher’s LSD p value < 0.002).
The lowest HA concentration achieved satisfactory turbidity removal (75.6%). The two intermediate HA doses (30 and 36 mg/L) were considered optimum for HA; however, it yielded a removal range of 76.5–78.5% at moderate chemical loadings. For alum, the lowest doses of 24 and 30 mg/L were found to produce statistically lower turbidity removal rates than the two highest doses used based on Fisher’s LSD (p value < 0.001), while the intermediate dose (36 mg/L) was found to be statistically equivalent to the higher 48 mg/L dose used and was regarded as the optimum dose for alum. To carry out the evaluation of performance of the complete physical/chemical system in Phase 3, both HA and alum doses of 30 and 36 mg/L were incorporated into the complete system design, and these results are discussed in the next section.
3.4. Phase 3: Overall Physical/Chemical System Performance
The CWW was subjected to combined physical and chemical treatment (coagulation–flocculation–sedimentation) in the pilot-scale treatment system shown in
Figure 1 using the two coagulants (HA and alum) at the two optimal coagulant doses determined in Phase 2 of the study. As in previous phases of the study, the baffle tank was operated with a hydraulic retention time of ≈ 65 min at a flow rate of 370 mL/min; the coagulation–flocculation units were run for 2 min at 300 rpm and 20 min at 50 rpm, respectively; and the sedimentation tank was operated with a hydraulic retention time of 2 h. Triplicate runs were conducted at each coagulant dose, and treated effluent was subjected to full characterization to determine the overall pollutant removal efficiency of the combined pilot treatment system. The results for the combined physical/chemical CWW treatment system are presented in
Table 4 and are discussed in detail below.
pH was slightly elevated in the effluent from the combined treatment system using HA as the coagulant compared to alum but remained within acceptable pH ranges that would not adversely impact receiving ecosystems. These findings are comparable to the results reported by Al-Gheethi and Mohamed [
5] who evaluated the use of a range of natural coagulants for CWW treatment.
Although there were large fluctuations in influent COD, the combined system produced stable COD and O&G removal efficiency, largely due to effective pretreatment provided by the enhanced baffle tank design. As expected, removal efficiency for turbidity, COD, and O&G increased with the addition of chemical coagulation–flocculation–settling to the effluent of the baffled tank. In particular, both turbidity and O&G removal significantly increased with additional chemical treatment, likely due to the destabilization of oil emulsions and colloidal suspensions by both coagulants in the baffled tank effluent.
Average removal results shown in
Table 4 were consistent for all pollutants across both coagulants and coagulant doses, and further statistical analysis of results was carried out parameter by parameter to determine if any significant differences did exist between the two coagulants evaluated in this pilot-scale treatment system.
The results of these statistical analyses are summarized in
Table 5 and indicate that the only parameter showing a significant difference in removal efficiency based on the coagulant used was turbidity. Despite the high turbidity removal efficiency for both coagulants, once the data were Box–Cox transformed there was a significant difference in removal efficiency between them, with both HA doses yielding significantly lower removal efficiency than either alum dose based on Fisher’s LSD results.
Several studies of CWW treatment using coagulation [
33] have investigated the effectiveness of natural coagulants such as HA. Wang [
15] evaluated the effectiveness of
Moringa oleifera and
Strychnos potatorum as natural coagulants to effectively remove turbidity in CWW. These natural coagulants were found to offer a larger effective dose range for flocculation of different colloidal suspensions than conventional chemical coagulants, and they are biodegradable and safe for human health. The experiment revealed that
Strychnos Potatorum performed better (>95% turbidity reduction) in turbid water than alum, ferrous sulfate, and
Moringa oliefera [
15].
Despite the very high removal rates achieved with the pilot treatment system, due to the very high CWW influent mean concentrations of turbidity (>1500 NTU), COD (>42,000 mg/L), and O&G (>127,000 mg/L), mean effluent concentrations of these parameters (150–220 NTU, 400–600 mg/L COD, 200 to 500 mg/L O&G) are generally considered higher than standard limits for most wastewater reuse or direct discharge applications. Additional treatment techniques can be utilized to improve the quality of the reclaimed CWW for direct reuse purposes including techniques such as nanofiltration and reverse osmosis [
34] or ultrafiltration-activated carbon adsorption [
35]. Many of these options would be expensive in terms of both capital and operation and maintenance costs, have a large footprint, and/or are inefficient [
36]. Direct discharge to a municipal wastewater treatment plant after pretreatment using the combined CWW treatment system described in this study would be expected to be the most cost effective and environmentally responsible option for CWW.