Selection of Constitutive Material Model for the Finite Element Simulation of Pressure-Assisted Single-Point Incremental Forming
Abstract
:1. Introduction
2. Materials and Methods
2.1. Experimental Work
2.2. FE Modelling Work
3. Results and Discussion
4. Conclusions
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Tool elemental composition (wt.%) | Al | Fe | Ni | Mn | Cu | Zn | Pb | Sn |
5.0 | 2.0 | 1.0 | 2.5 | 60 | 22 | 0.20 | 0.20 | |
Oil physical Properties | Density (gr/cm³) | Viscosity (mm²/s)at 40 °C | Flash point (°C) | |||||
0.92 | 6 | 310 | ||||||
Workpiece elemental composition (wt.%) | C | Mn | Si | Cr | Al | Ni | P | Cu |
0.116 | 1.545 | 0.289 | 0.634 | 0.042 | 0.041 | 0.029 | 0.019 |
q1 | q2 | q3 | f0 | fc | ff | fN | SN | εN |
---|---|---|---|---|---|---|---|---|
1.5 | 1 | 2.25 | 0.008 | 0.15 | 0.25 | 0.00062 | 0.1283 | 0.5421 |
Axial Depth (mm) | Experimental Results | FFLD | GTN | DD | ||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
0.0 bar | 0.2 bar | 0.4 bar | 0.0 bar | 0.2 bar | 0.4 bar | 0.0 bar | 0.2 bar | 0.4 bar | 0.0 bar | 0.2 bar | 0.4 bar | |
Variation from CAD (mm) | ||||||||||||
20 | 1.4 | 1.11 | 1.03 | 1.39 | 1.12 | 1.01 | 1.42 | 1.21 | 1.05 | 1.38 | 1.06 | 0.99 |
30 | 1.1 | 0.96 | 0.88 | 1.16 | 0.95 | 0.86 | 1.17 | 1.04 | 0.89 | 1.13 | 0.93 | 0.86 |
40 | 1.01 | 0.88 | 0.83 | 0.99 | 0.86 | 0.81 | 1.10 | 0.92 | 0.84 | 0.94 | 0.86 | 0.83 |
Thickness (mm) | ||||||||||||
10 | 0.56 | 0.52 | 0.47 | 0.56 | 0.51 | 0.46 | 0.51 | 0.50 | 0.44 | 0.53 | 0.50 | 0.44 |
20 | 0.48 | 0.44 | 0.38 | 0.47 | 0.43 | 0.37 | 0.44 | 0.41 | 0.36 | 0.46 | 0.41 | 0.36 |
30 | 0.47 | 0.44 | 0.39 | 0.46 | 0.43 | 0.38 | 0.45 | 0.40 | 0.37 | 0.47 | 0.42 | 0.39 |
40 | 0.47 | 0.46 | 0.41 | 0.47 | 0.45 | 0.40 | 0.46 | 0.44 | 0.37 | 0.45 | 0.43 | 0.38 |
Material Model | |||
---|---|---|---|
Characteristics | FFLD | DD | GTN |
No-fracture prediction | Yes | Yes | No |
Thickness discrepancy up to (%) | 3 | 6 | 10 |
Variation from CAD up to (%) | 10 | 16 | 21 |
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Abdelhafeez Hassan, A.; Küçüktürk, G.; Yazgin, H.V.; Gürün, H.; Kaya, D. Selection of Constitutive Material Model for the Finite Element Simulation of Pressure-Assisted Single-Point Incremental Forming. Machines 2022, 10, 941. https://0-doi-org.brum.beds.ac.uk/10.3390/machines10100941
Abdelhafeez Hassan A, Küçüktürk G, Yazgin HV, Gürün H, Kaya D. Selection of Constitutive Material Model for the Finite Element Simulation of Pressure-Assisted Single-Point Incremental Forming. Machines. 2022; 10(10):941. https://0-doi-org.brum.beds.ac.uk/10.3390/machines10100941
Chicago/Turabian StyleAbdelhafeez Hassan, Ali, Gökhan Küçüktürk, Hurcan Volkan Yazgin, Hakan Gürün, and Duran Kaya. 2022. "Selection of Constitutive Material Model for the Finite Element Simulation of Pressure-Assisted Single-Point Incremental Forming" Machines 10, no. 10: 941. https://0-doi-org.brum.beds.ac.uk/10.3390/machines10100941