1. Introduction
Reduction of residual oil saturation beyond secondary recovery levels is critical to the success of chemically enhanced oil recovery methods. Numerous chemicals have thus been employed in this quest. Nanoparticles (NPs) have emerged as a possible chemical which could improve oil production [
1,
2,
3,
4]. Nanotechnology, the umbrella under which nanoparticles fall under, involves the application of nanoscale principles in science and engineering. In particular, NPs are particles which possess a small diameter but a large surface area. It is believed that this large surface area gives these particles larger surface energies which enhances their interaction efficiency when applied in solvents [
1]. Upstream oil processes in general have seen NPs being applied in drilling fluids for reduction of formation damage [
5,
6], bit productivity enhancement [
7,
8], seismic characterization [
9], wax/scale control [
10,
11], etc. Their investigation for use in enhanced oil recovery is based on the premise that these particles have the capability to alter the wettability towards more water wet, reduce interfacial tension (IFT) between water and oil, and enhance sweep efficiencies by improving the viscosity of displacing fluids.
The influence of NPs on wettability alteration has been a subject of interest to researchers. Ju and Fan [
3] demonstrated the ability of NPs to improve oil production via an experimental and numerical study. They used two kinds of NPs: lipophobic and hydrophilic polysilicon nanoparticles (LHPN) and hydrophobic and lipophilic polysilicon nanoparticle (HLPN), to study their impact on a sandstone sample. Wetting angles were changed to a more water-wet sandstone by the LHPN nanoparticle ensuring oil recovered was improved. The HLPN nanoparticle on the other hand was able to enhance the water injectivity in the samples. In a similar study, Li and Torsæter [
4] used two NPs, i.e., hydrophilic silica Nano-Structure Particles (NSP) and hydrophilic silica Colloidal Nanoparticles (CNP), to investigate their wettability alteration potential in oil-wet Berea sandstones. Their results showed the potential of NPs as both particles were able to change the wettability and suggested that higher concentrations of NPs could lead to further improvement in wettability alteration. Olayiwola and Dejam [
12,
13,
14] also reviewed the variation of wettability alteration by different concentrations of silica NPs, the variation in interfacial tension of solutions of surfactant and NPs, and how salinity of injected fluid affects the contact angle, which results in variation of oil recovery. The nanoparticles’ interaction with aqueous solutions in the reservoir pores was also investigated along with their effect on formation damage and their performance during alternating gas injection. Roustaei et al. [
15] concluded that interfacial tension reduction and wettability alteration were responsible for oil recovery improvements via NPs. This conclusion was arrived at after IFT, contact angle, and coreflood experiments were performed with two types of NPs i.e., hydrophobic and lipophilic polysilicon (HLP) and naturally wet polysilicon (NWP). Hendraningrat et al. [
2] performed extensive coreflood experiments on sandstone samples to investigate nanoparticle performance. As with other studies, this investigation also showed the potential of NPs in reducing interfacial tension and altering wettability. Furthermore, they observed that increased concentrations of NPs led to further reduction in IFT and wettability alteration. They noted however that the enhanced performance of NPs at higher concentrations may not necessarily lead to improved oil recovery in the corefloods. Literature has shown some studies with respect to the potential of NPs as a method for enhancing oil recovery in carbonate samples and potential mechanism(s) of how the NPs alter the wettability of oil-wet media [
16,
17,
18,
19,
20,
21,
22,
23]. Sun et al. [
16] conducted an extensive review on how NPs have been considered as potential agents to enhance oil recovery. Zhang et al. [
17] showcased how engineered carbon nanosheet can recover about 20% more oil than the base brine, demonstrating their potential as effective EOR agents. Previous studies by Deng [
18] and Osamah et al. [
19], which investigated nanoparticles such as
,
, and
have shown significant potential for the application of nanoparticles for improved oil recovery. The nanoparticles of interest for this investigation are;
,
, and ZnO which are summarized in
Table 1.
It is reported that fumed silica particles may influence wettability on the surface and potentially lead to enhanced oil recovery [
20]. It is imperative to note that organic fluids such as distilled water and brine can be only used to disperse silicon oxide (
) as they cannot be mixed with polar fluids. Furthermore, dispersion in ethanol also indicated better results as compared to brine and distilled water. Studies by Nares et al. [
21] have shown that aluminum oxide (
) is effective to decrease the oil viscosity. This is advantageous in terms of mobility control and its correlated effect on sweep efficiency. Additional studies by Ayatollahi et al. [
22] have shown that zinc oxide (ZnO) have significant potential as it reduced bonds between fine grain particles even if it results in permeability problem and makes the fluid flowing difficult by agglomerating particles to larger particles and finally blocking the way inside a rock.
Therefore, the above mentioned research led the authors to also consider the potential of electrokinetics, which is defined as a term applied to physicochemical phenomena covering the transport of charges, impacts of electrical potential, and fluid transport, aiming for a desired migration [
23]. In Abu Dhabi, where huge amounts of residual hydrocarbons exist in an advanced stage, low concentration acidizing facilitates the acid to accurately access to the targeted production well, therefore not only minimizing HSE concerns and acid corrosion but also providing economic feasibility reducing CAPEX and OPEX [
24]. EK assisted and transported acids to go deeper in the reservoir and induced around 26% more in displacement efficiency and 30% increment in permeability with a little injected pore volume compared to conventional IOR [
24]. This research, however, coped with either case of nanofluids flooding with EK or low concentration acid flooding with EK by comparing conventional water flooding. Deng [
18] first tried to integrate LCA and nanoparticles with electrokinetics and demonstrated that silica low acid fluid with EK generated high displacement efficiency.
In this study, we investigate the impact of different NPs and nano-hybrid solutions on oil recovery using coreflooding experiments. Unlike most other studies, this study targets carbonate reservoirs and considers low concentration acids added to the NPs to aid in its dispersion in the brine and to enhance permeability. Hence, the primary objectives and novelty of the investigation are as follows:
Investigate the effect of hybrid nano-acid fluids (HNAFs) pulsed with EK in a tight carbonate reservoir rock by optimized concentration of the fluid to improve effective permeability, depth of penetration, and residence time of stimulation fluid in a reservoir, thus increasing oil displacement efficiency.
Apply a variety of the coreflooding experiment strategies both sequentially and simultaneously with EK to demonstrate the relative effect of each stage and comprehend optimum current to effectively mobilize by-passed oil in micro pore throats for representative carbonate reservoir rocks.
3. Results
Coreflood experiments were performed to comprehend the impact of nano-acid brines on tight reservoirs, and to demonstrate the effect of EK current density both sequentially and simultaneously. Following coreflood strategies described in tables below, the objective was to determine the relative influence on oil recovery and identify the stages where each of the hybrid brines were efficiently working.
CF1
Before the use of a hybrid brine of NPs and acid, it was decided that relative effect of representative components should be shown first. Previous study [
14,
15] showcased that low concentration acid from 0.5% to 3% was weak to dissolve such a highly permeable core sample. This implies that the effect of acid may be distinct when compared to the NPs and hence, coreflooding 1 was implemented with 6% acid diluted in seawater to study the effect of diluted acid brine. In the case of NPs, compatibility with tight core plugs when employed alone made it impossible to use as an injection fluid. However, the particles were used in Amott tests to investigate further. The summary of CF1 is depicted in
Table 8 and
Figure 2.
At the secondary stage, a total 5.5 pore volumes of seawater were injected initially, producing 59.7% of oil. Afterwards, the injection fluid was switched to 6% acid diluted in seawater, showing a 7.4% incremental displacement efficiency in tertiary stage. EK with acid effect was applied in quaternary stage. Maximum current density was set to 50 to prevent precipitation observed in previous studies. However, there was no oil production at this stage. This might be because pre-flushes make relative oil permeability reach almost zero. Furthermore, gas generated by the reaction between acid and carbonate formation may have trapped the oil by blocking the pore throats. Oil saturation at the end of injecting sea water, 6% acid brine, 6% acid brine with EK was 27.2%, 22.5%, and 22.5%, respectively.
CF2
From CF2 to CF4, smart brines selected as candidates were applied depending on the type of NPs, and the experiments were conducted sequentially with EK to see the effect of nano-acid fluid and the integrated effect of nano-acid with EK. Smart brine 1 and silica dioxide acid brine, were used. The summary of CF2 is depicted in
Table 9 and
Figure 3.
Seawater injection as pre-flush drew 58.91% in displacement efficiency. After two pore volumes injected of smart brine 1, oil begun to be produced up to 17.66% more than secondary. Once EK was switched on, though, the oil production stopped. Even though high current density was applied, there was no oil expelled. Here, it was noted that above 100 of current density, a short circuit occurred thus EK application was put to a halt. Maximum current density was set to 100 . Oil saturation at the end of injecting sea water, 0.4% with 6% acid, 0.4% and 6% acid with EK was 26.3%, 15.1%, and 15.1% respectively.
Comparison of results between CF1 and CF2 indicates that there was 17.3% decrease of oil saturation after 11 pore volumes injected during CF1, while there was 42.6% decrease of oil saturation after 11 pore volumes injected during CF2. This indicates that silica NPs used in the formulation of CF2 have shown a significant potential in enhancing the oil recovery.
Flowrate increased from 0.5 to 0.75 and to 1 cc/min during each flooding stage. Therefore, the capillary number may have increased by up to 100 percent due to induced increased viscous forces. Capillary forces may have been reduced by up to 300% due to IFT reduction.
CF3
This CF3 was aimed to prove how effectively aluminum oxide acid brine diluted in seawater created incremental oil recovery. EK was sequentially applied in quaternary stage. The summary of CF3 is depicted in
Table 10 and
Figure 4.
There was 61.8% of original oil in place in the secondary stage at around two pore volumes injected. The following tertiary stage shows 11% incremental oil recovery produced by aluminum oxide acid brine. As with CF2 and CF3, current density was within the range from 40 to 100 applied but it was not effective to produce more oil in quaternary stage. Oil saturation at the end of injecting sea water, 0.1% with 6% acid, 0.1% , and 6% acid with EK was 25.7%, 18.3%, and 18.3%, respectively.
CF4
The objective of coreflood 4 was to prove the impact of zinc oxide acid brine sequentially with EK. Unlike other smart brines, zinc oxide acid fluid contains not 6% but 3% acid. EK was applied to find the optimum current density ranges which did not result in precipitation by changing it from 40 to 100
. The summary of CF4 is depicted in
Table 11 and
Figure 5 below.
Oil production commenced after around two pore volumes had been injected. Total production for this injection was up to 60.38%. Subsequently, zinc oxide acid brine was injected, and only 2.3% of oil was generated in this stage. In spite of the fact that it did not increase oil recovery, compared to silica dioxide and aluminum oxide acid brines, zinc oxide reduced the delay time of oil recovery. Oil saturation at the end of injecting sea water, 0.4% with 3% acid, 0.4% , and 3% acid with EK was 25.8%, 24.5%, and 24.5%, respectively.
CF5
From CF5 to CF7, the experiments were simultaneously done with EK. Coreflood strategy only includes secondary and tertiary stages in which current density was applied. However, the optimum range of current density could not be observed from the previous experiments unless precipitation takes place. For this reason, current density was set as the same as previous experiments, but it ended up resulting in precipitation observed in the affluent as displayed in
Figure 6.
The summary of CF5 is depicted in
Table 12 and
Figure 7. The result of CF5 can be compared to CF2. Incremental recovery in tertiary is quite similar between CF2 and CF5. However, the reason why CF5 presents slightly lower displacement efficiency than CF2 is because high current density was applied, causing precipitation as mentioned above. Since there was oil production, range of current density which does not generate precipitation was founded by reducing it. In addition, the application of EK rendered oil production earlier than CF2 without EK, thus decreasing the number of pore volumes injected. Oil saturation at the end of injecting sea water, 0.4%
and 6% acid with EK was 26.3% and 16.6%, respectively.
Ansari [
14] proposed a number of drawbacks of electrokinetics when applied in conventional acidizing; precipitation of heavy metal in cathode prevented fluids from flowing, limited desorption of injection fluid due to its solubility, and long or stagnant zones built by migration of electrolytes reduced migration rate of fluids. Desired goals of electrokinetics are to increase depth of penetration and effective permeability by removing formation damage and controlling mobility of injection fluids. Thus, smart EK acidizing was developed to reduce disadvantages acquired from conventional methods such as precipitation taking place by modifying the acid concentration and current density applied.
CF6
Although this coreflood only produced 0.6% more oil in tertiary mode when compared to CF3, production had started within 0.5 pore volumes injected. The recovery rate was four times faster than when EK was not applied. It was demonstrated that current density applied below 40 stimulated injection fluids to produce oil faster without deposition of heavy metals. Oil saturation at the end of injecting sea water, 0.1% and 6% acid with EK was 27.5% and 20%, respectively.
CF7
When it comes to application of electrokinetics, zinc oxide acid fluids yielded a distinct difference. CF4 shows solely 2% augmented displacement efficiency, and CF7 simultaneously done with EK presented 13.7% increased recovery. As stated earlier, this smart brine reduced the time production started, which implies that it is unnecessary to inject a lot of pore volumes. Oil saturation at the end of injecting sea water, 0.4% and 3% acid with EK was 28.7% and 19.9%, respectively.
CF8
Among the results of the coreflood experiment, the CF strategy which showed the best result when it comes to pore volume injected and displacement efficiency was selected to be reproduced by following the same method. Based on the results obtained, CF5, smart brine 1 simultaneously with EK, was chosen as the best CF method. Thus, coreflooding 8 was conducted to prove whether reproduced results could be obtained under the same conditions. The summary of CF8 is depicted in
Table 15 and
Figure 10 below.
CF2, CF5, and CF8 can be compared to each other and categorized as a group. These experiments verified the effect of silica dioxide acid brine. When combined with EK, oil was being produced within a short time. In CF5, it was mentioned that high current density set had a bad effect on oil recovery. Thus, CF8 indicates improved displacement efficiency since modified current density was applied. Oil saturation at the end of injecting sea water, 0.4% , and 6% acid with EK was 27.1% and 16.8%, respectively.
CF9
It was observed that not only did the individual effect of acid, NPs, coupled with and without EK influence oil recovery, but also an integrated impact of nano-acid brine and nano-acid with EK efficiently contributed as well. For corefloods CF9 through CF12, two different nanoparticles’ acid brines, called hybrid smart brine or HYSB, were used for the coreflood experiment.
Based on the concentration of NPs used above, the concentration was modified by diluting the brine so that two NPs were mixed together. When 0.1% silica dioxide was mixed with 0.1% aluminum oxide in 6% acid brine, they precipitated and settled to the bottom. However, when both were two times diluted to 0.05%, precipitation did not take place. In case of hybrid smart brine 2, while 0.1%
was diluted to 0.05%, 0.2%
was continuously used because it did not make brine opaque but clear. Hybrid smart brine 3 was also modified in a similar manner to HYSB2. The summary of CF9 is depicted in
Table 16 and
Figure 11 below.
HYSB1 stimulated oil production up to 16.2% in the tertiary stage. Compared to CF8, though, there was no obvious difference regarding incremental oil recovery. For this reason, we can hypothesize that the effect of is dominant even though the same amount of was included in the same brine. Oil saturation at the end of injecting sea water, HYSB1 was 29.4% and 19%, respectively.
CF10
The summary of CF10 is depicted in
Table 17 and
Figure 12. Referring to CF7 and CF8 results, it was discovered that silica dioxide and zinc oxide may not be compatible so that oil displacement efficiency slightly reduced. Oil saturation at the end of injecting sea water, HYSB2 was 29.7% and 21.7%, respectively.
CF11
The summary of CF11 is depicted in
Table 18 and
Figure 13. Here,
and
were mixed and used as injection fluid. Like CF10, they might not have had a good interaction which increased oil recovery especially in this combination. Oil saturation at the end of injecting sea water, HYSB3 was 30.2% and 22.9%, respectively.
CF12
CF12 was conducted with the best strategy among CF9 to CF11. Hybrid smart brine 1 was selected as the ideal candidate to repeat the experiment. The summary of CF12 is depicted in
Table 19 and
Figure 14. Oil saturation at the end of injecting sea water, HYSB1 was 28.2% and 18.9%, respectively.
The similar trend and oil recovery observed in CF9 was acquired. Therefore, it can be concluded that it is effective but it is recommended to use one nanoparticle which results in higher oil recovery, and thus it is more economical.
To better understand the responses, zeta potential is a critical parameter that was analyzed as it describes the charging behavior at solid–liquid surface. Furthermore, it helps to understand not only the effect of electrokinetics but also the determination of wettability alteration. Oil recovery has a huge relationship with wettability alteration determined by zeta potential on the rock surface. The core sample flooded by smart brine leads to a variation in zeta potential from inlet to outlet of the plug. Herein, as proposed in methodology, zeta potential of post-flushed sample was measured at the different pH and stages by flow of the solution of 0.001 mol/L
. The following graphs (
Figure 15,
Figure 16,
Figure 17,
Figure 18,
Figure 19 and
Figure 20) representing zeta potential from pH 3 to pH 10 were categorized by coreflooding strategy.
In this study, smart brines that include hydrochloric acid (pH 1) penetrated carbonate rock (which originally indicates pH 6 to pH 7), and they prevailed throughout the whole parts of the sample. For this reason, it is assumed that pH of zeta potential would be in between pH 3 to pH 6. In this regard, the average zeta potential between pH 3 to pH 6 was obtained and compared with the aged sample in original oil in place and additional displacement efficiency. It is expected that the higher is the zeta potential of the sample, the higher extra displacement efficiency it should have.
Zeta potential measurements were conducted on the inlet side of the preserved core-plugs after the conclusion of each coreflood. The findings indicated a close connection between the rate of wettability alteration observed over the duration of nano-acid fluid injection and mode of electrokinetic application, in terms of duration in sequential (category I) and simultaneous (category II).
Among the samples that CF were sequentially conducted with (CF1 to CF4), CF2 and CF3 have the expected behavior, the higher zeta potential and a higher displacement efficiency. The best performing nano-acid fluids (SB1) correlated with the highest shift in the magnitude of the zeta potential across all tested strategies, as can be seen in CF2, yielded the highest IRF (Incremental Recovery Factor) of Category I at 17.6%, while impacting the maximum shift in zeta potential of +10 mV.
Although there was obvious alteration of zeta potential in the case of CF1, it shows quite low displacement efficiency. This might be because pure acid injected was not well guided and distributed, and it only created less channels, resulting in formation damage.
In comparison with CFs sequentially conducted, CF5 to CF8 largely present quite low zeta potential due to the application of EK which makes injection fluids quickly pass through the plugs before they are absorbed in the plug, though, DE is as high as group 1. From this point of view, it can be derived that the number of pore volume injected is one parameter affecting zeta potential. CF5 and CF8 under exactly the same condition indicated a similar trend. Smart brine 2 used in CF3 and CF6 had zeta potential values similar to smart brine 1, but did not produce a lot of the oil due to blockage by the precipitation of aluminum oxide. Similarly the best performing nano-acid fluids (SB1) observed in CF5 and CF8 also yielded the highest IRF of category II ranging around 15.2–16.3%, also corresponding to the maximum shift in zeta potential of +6 mV. It is evident that the shorter duration of 2.5 PVi required to achieve the ultimate recovery in category II resulted in almost half the shift in magnitude of zeta potential when compared to the longer duration of 9 Pvi required to achieve the ultimate recovery in category I. This provides an indication of the rate of wettability alteration on the magnitude of the shift in zeta potential.
Hybrid smart brines were used as injection fluid in group 3. Unlike the expected trend, CF10, that has the highest zeta potential, is not high in DE. It is required to study and discuss this with regard to hybrid smart fluids. CF9 strategy was selected as the successful candidate for repetition in CF12, therefore, it demonstrated the zeta potential of CF9 in aligning with CF12.
Figure 18,
Figure 19 and
Figure 20 presents the relation between permeability enhancement and zeta potential from pH3 to pH6 including average zeta potential. As expected, the high alteration in zeta potential corresponded with the higher permeability enhancement. Comparison between category 1 and category 2 verified that the application of EK prevents nano-acid fluids from being absorbed, and enhanced the permeability in the case of CF5. In category 3, however, the reason why CF10 and CF11, which contain zinc oxide and have a high zeta potential and show low permeability enhancement, is assumed to be because the valence of zinc oxide changes depending on pH by adsorbing on the surface of the plug.
Furthermore, to better understand the underlying behavior and the experimental responses, the depth of penetration was analyzed. It was calculated by the length of continuous channel created of primary length of core plug based on CT scanning images. In analyzing depth of penetration of HNAFs, there are two important properties: acid concentration applied and the number of pore volume injected. This is because smart brine 3 containing 3% acid produced a weak penetration rate, and CF2 and CF3 presented deeper penetration than CF5 and CF6. Regardless of those two factors, though, whereas the acid brine resulted in face dissolution and unguided pathways, smart brines with EK application were well guided and brought about deeper penetration (
Figure 21). Among hybrid smart brines, combination of silica and aluminum nanoparticles represented quite low depth of penetration compared to other compounds.
Via analysis of CT scan data, the rate of dissolution depends on how tight the core is and acid concentration. According to
Figure 21, while the left image suggests the case where 6% acid brine was applied as injection fluid for CF1, the right figure presents the application of
brine with EK for CF2. From the left image, it was observed that there was face dissolution and fracture near the outlet part. Moreover, the areas which turned into light color throughout the core indicate that acid randomly and irregularly went through the core and moved about in confusion regarding where to go by creating many branches. On the other hand, the right figure demonstrated a continuous channel from inlet to outlet although both cores shown above the figure look similar in tightness based on the color interpretation and the same number of pore volumes which were injected. Since all CF cases did not produce the same result due to the heterogeneity of rock, it might not be able to insist that SBs are definitely effective to create a continuous channel. Though, it may be concluded that SBs with EK was well guided by either mobility control of nanoparticles mixed with acid or stimulation of acid in comparison with pure acid.
It is imperative to highlight that the breakthrough time for nanoparticles was not assessed in this study. However, it was observed that during multiple corefloods that the response in incremental oil recovery was observed after approximately two pore volumes of injection of the tested nano-acid fluids.
Based on the coreflooding experiments conducted with hybrid smart brine 1 (0.05% + 0.05% + 6% acid), (coreflood 9 and 12), the combination of alumina and silica with 6% HCl yielded the highest incremental oil recovery ranging from 14.3% to 16.2%. Whereas hybrid smart brine 2 (0.05% + 0.2% + 6% acid) and hybrid smart brine 3 (0.05% + 0.2% + 6% acid) prepared with various types of nanoparticles including low concentration of zinc oxide, yielded the lowest incremental recovery among the hybrid nano-acid fluids tested, ranging from 11% to 12.1%. This might be a further indication of potential in situ reactions causing the possible consumption of the nano-acid fluids. However, this would require further investigation and analysis of effluent samples to confirm reactions and breakthrough.