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Article

Removal Rates of NOx, SOx, and Fine Dust Particles in Textile Fabrics Coated with Zeolite and Coconut Shell Activated Carbon

1
Department of Architectural Engineering, Kyonggi University, Suwon 16227, Korea
2
Department of Architectural Engineering, Graduate student, Kyonggi University, Suwon 16227, Korea
*
Author to whom correspondence should be addressed.
Submission received: 13 October 2020 / Revised: 28 October 2020 / Accepted: 10 November 2020 / Published: 12 November 2020
(This article belongs to the Section Materials Science and Engineering)

Abstract

:
An effective dipping method for coating of textile fabrics with porous materials is proposed on the basis of the use of epoxy solution consisted of resins, crosslinkers, and dilution solutions. The removal rates of nitrogen oxides (NOx), sulfur oxides (SOx), and fine dust particles in the coated textile fabrics are accessed. The textile fabrics made of polyester are used to effectively reduce fine dust particles through static electricity. Zeolite and coconut shell activated carbon are used as porous material to reduce SOx and NOx, respectively. The effects of the epoxy content and dilution solution types on the SOx removal rate of textile fabrics coated with zeolite are evaluated to determine the optimum coating conditions. In addition, the effects of external environmental conditions, such as washing and freeze thawing, on the SOx and NOx removal rates of the textile fabrics coated with porous materials using the optimum coating conditions are examined. The test results show that the SOx removal rate of textile fabrics coated with zeolite decreases with the increase in the epoxy content. The decrease is 2.9 times larger for textile fabrics coated using deionized water than those coated using isopropyl alcohol. After one wash, the SOx removal rate decreases dramatically. However, the decrease is reduced by 16% when the epoxy content ratio is increased by 0.5%. The effects of washing and freeze thawing on the SOx and NOx removal rates of textile fabrics coated using the deionized water diluted with the epoxy content ratio of 2% are minimal. Consequently, to maintain stable SOx and NOx removal rates under external environmental conditions such as washing and freeze thawing, 98% deionized water dilution and 2% epoxy content ratio are required for the optimum coating of textile fabrics with zeolite and coconut shell activated carbon.

1. Introduction

In general, 60% of the fine dust in air is composed of the sulfates or nitrates produced by the combination of exhaust gases, such as sulfur oxides (SOx) and nitrogen oxides (NOx), with water vapor or ammonia in air [1,2]. Therefore, various efforts have been made to reduce the air pollutants that produce fine dust, particularly in the construction industry [3,4]. Trapalis et al. [3] developed a nanocomposite TiO2 produced from the combination of pure TiO2 and titanium isopropoxide, and showed that its efficiency in removing NOx is better than that of pure TiO2. Guo et al. [4] showed that a higher NOx removal rate was exhibited in a concrete block coated with TiO2 compared to that imbedded with TiO2. However, most of the existing studies on the removal of air pollutants are based on chemical adsorption by the photocatalyst titanium dioxide (TiO2). The adsorption efficiency of TiO2 in external environmental conditions, such as washing and freeze thawing, is much lower because TiO2 is soluble in water [5]. In addition, the techniques applied in the construction industry have only focused on the removal of NOx, whereas the removal of fine dust particles has received limited attention [6]. Hence, in the construction industry, the techniques for removing stable air pollutants and fine dust particles in external environments are required.
Textile fabrics made of polypropylene or polyester formed from fibers with various small diameters are commonly used in the construction industry. Static electricity can be effectively induced by friction in these textile fabrics through rubbing their surfaces. The static electricity can easily cause fine dust particles to adhere to the fabrics owing to the movement of charges. An [7] reported the adsorption of fine dust particles by static electricity in dried polyester fabrics. Kim et al. [8] reported that the fine dust particle removal rate in textile fabrics increased with the applied voltage. Meanwhile, zeolite has a large polarization and effectively forms covalent bonds with SOx, which has dipole moments in ranges similar to that of zeolite [9,10]. Lee et al. [11] studied the reproducibility of the NOx removal rate by zeolite and reported that the NOx removal rate in zeolite was maintained above 90% throughout 27 times repeats of the experiment. KopaÇ and Kocabaş [12] proposed a mechanism for the surface adsorption of SO2 on zeolite.
The polarization of coconut shell activated carbon is relatively very low, and effectively forms covalent bonds with NOx, which has dipole moments in similar ranges to that in coconut shell activated carbon [9,13]. In addition, coconut shell activated carbon can physically adsorb NOx because its pore size is similar to the movement range of the NOx gas molecules [14]. Park et al. [15] reported that the NOx removal rate of coconut shell activated carbon was improved by 40% after plating the surface of the coconut shell activated carbon with Cu. Lee et al. [16] showed that coconut shell activated carbon with more micropores exhibited a higher NOx removal rate. These results imply that the combination of textile fibers and zeolite or coconut shell activated carbon could be very effective in reducing air pollutants and fine dust particles. Hence, a coating method for textile fibers that maintains a stable air pollutant and fine dust particle removal rate in external environments is required.
The objective of this study is to propose an effective coating method for textile fabrics and evaluate the removal rates of nitrogen oxides (NOx), sulfur oxides (SOx), and fine dust particle in the coated textile fabrics. To effectively reduce the fine dust particles using static electricity, textile fibers made of polyester were used. Zeolite and coconut shell activated carbon were used as porous materials to remove SOx and NOx, respectively. In the coating process, the textile fibers were dipped into a solution of epoxy diluted with deionized water or isopropyl alcohol and combined with the porous materials by a mixer. The effects of the length and density of the uncoated textile fabrics on the removal of fine dust particles were evaluated. In the textile fabrics coated with zeolite, the effects of the epoxy content and the dilution solution type on the SOx removal rate were evaluated and the optimum coating conditions were determined based on these results. In addition, the SOx and NOx removal rates of textile fabrics respectively coated with zeolite and coconut shell activated carbon, using the determined optimum coating conditions were evaluated after washing and freeze thawing to ascertain the removal of stable air pollutants in external environments. Based on the findings obtained by this study, the new textile fibers are proposed for building materials that are capable of reducing NOx, SOx, and fine dust particles based on adsorption mechanisms without any electric power consumption.

2. Materials and Methods

2.1. Material

Table 1 summarizes the physical properties of the porous materials used. The textile fabrics were made of polyester, and their length and fiber diameter were 15 mm and 20 µm, respectively. The zeolite was compiled from a crystalline alkali alumino-silicate mineral (1318-02-1, Sigma-Aldrich. Inc., St. Louis, MO, USA). The sizes of the zeolite particles ranged between 3 and 10 µm, resulting in a typical pore size of approximately 4 Angstroms. The density of the zeolite particles was 2.37 g/cm3. The coconut shell activated carbon was produced with the pelletized and impregnated activated carbons (CDGA, Dongyang Co. Ltd., Cheonan, South Korea). The sizes of the coconut shell activated carbon particlxzes were between 5 and 10 µm, and the density of the coconut shell activated carbon was 1.56 g/cm3. The epoxy used for adhesive was made of a cold mounting resin and crosslinker (West System, Gougeon Brothers, Inc., Bay City, MI, USA), which can be hardened within 12 h at the hardness of 83 Shore D. The density of hardened epoxy was 1.18 g/cm3. The temperature rise during the cross-linking did not exceed 50 °C.
Figure 1 shows the distributions of the pore sizes and images of the internal pores in the porous materials. Pore sizes ranging between 0.4 and 185 nm were measured using the Brunauer–Emmett–Teller (BET) technique, while pore sizes larger than 185 nm were measured using mercury intrusion porosimetry. The internal microstructure was analyzed from the scanning electron microscopy (SEM) images. As shown in Figure 1a, the textile fibers had cylindrical shapes and were intertwined. The micropores, mesopores, and macropores respectively constituted 7.4%, 2.7%, and 89.9% of the pores in zeolite, indicating that most of the pores in zeolite were larger than 0.05 µm. As shown in Figure 1b, the internal structure of zeolite consisted of irregular polygons. The micropore, mesopore, and macropore distribution in coconut shell activated carbon were 74.7%, 9.7%, and 15.6%, respectively, indicating that the most common pore size in zeolite was the micropore, which is similar to the range of molecular movement in NOx [14]. In addition, the internal structure of the coconut shell activated carbon had many pores of various diameters (Figure 1c). The micropore, mesopore, and macropore distribution of hardened epoxy were 15.0%, 2.7%, and 85.3%, respectively, indicating that the most common pore size in epoxy was the macropore, which was 5.7 times larger than the molecular movement range of SOx and NOx.

2.2. Methods

Table 2 and Table 3 summarize the main parameters studied in the experiments. The adsorption of fine dust particles by static electricity was investigated in the uncoated textile fabrics. The length and number of layers of uncoated textile fabrics were selected as the main parameters. The length of the uncoated textile fabrics was set as 3.5, 7, or 12 mm, which correspond to the densities of 0.08 g/cm2, 0.13 g/cm2, and 0.22 g/cm2, respectively. The number of layers was set as 4 or 8. Static electricity was introduced into all the textile fabrics artificially by rubbing their top surfaces. In the textile fabrics coated with zeolite, the epoxy content and dilution solution were selected as the main parameters. Additionally, the numbers of washings and freeze–thaw cycles were selected as the main parameters to consider the effects of rain and temperature in the external environment. Deionized water and isopropyl alcohol were used for the dilution solution. Based on the previous test results performed by Lim et al. [17], resins and crosslinkers were incorporated at a mass ratio of 4:1 and then used as an adhesive to enhance the effectiveness of the cross-linking. The ratio of the epoxy content in the diluted solution was varied from 0 to 2%. The number of washings was set to 0, 1, or 10, and the number of freeze–thaw cycles to 0 and 1 cycle. The number of washings and freeze–thaw cycles used for the textile fabrics coated with coconut shell activated carbon were identical to those selected for textile fabrics coated with zeolite. The optimum epoxy content and solution determined from the coating process of zeolite were used for the coating the textile fibers with coconut shell activated carbon.
Figure 2 shows the coating method of zeolite or coconut shell activated carbon and the epoxy on the textile fibers. The considerably high viscosity of epoxy results in a high possibility of forming entangled lumps with the zeolite or coconut shell activated carbon powder [18]. Hence, to reduce the formation of entangled lumps, the epoxy needs to be diluted to a high-flow solution [19]. As shown in Figure 2, the deionized water or isopropyl alcohol for dilution was mixed with the epoxy resin for 3 min. Subsequently, the zeolite or coconut shell activated carbon powder was added and mixed for 5 min. The epoxy hardener was finally added and mixed for 2 min. The textile fibers were fully dipped into the combined dilution solution and stirred continuously. The dipping time was 30 min. The dipped textile fibers were dried under a shade at 20 ± 2 °C and 60% ± 2% humidity.
Figure 3 shows the washing and freeze–thawing process of the textile fibers coated with porous materials. In the washing process, the textile fibers coated with porous materials were washed by running water with the water drop velocity of 3 m/s, which is the maximum water velocity in rain. In the freeze thawing process, the textile fibers were placed in a chamber with a temperature below −14 °C for 24 h after washing, and then thawed under the shade at 20 ± 2 °C and 60% ± 2% humidity. Before testing, the processed textile fibers were dried under the shade.
The fine dust particles on the textile fibers were measured using a machine that counted the number of fine dust particles with a laser [20]. As shown in Figure 4a, the counting machine comprised a laser counter, a chamber, and a fan. The octagonal chamber had a dimension of 405 mm × 405 mm × 120 mm. The dimension of the textile fabrics specimen was 115 mm × 115 mm × 10 mm. The fabrics were attached onto plywood, which is not considerably affected by the static electricity, to fix it in the chamber (Figure 4b). To circulate the fine dust particles in the chamber, the fan was operated with a constant wind velocity of approximately 9.78 m/s during the experiment. The variation of the number of fine dust particles with respect to time was measured by counting the fine dust particles reflected by the laser. The fine dust particles used was A1 ultrafine test dust (ISO 12103-1, Arizona Test Dust), which is commonly used for the testing air purification filters [21]. The sizes of most of the A1 dust particles ranged between 0.97 and 5.5 µm, which is similar to that of the ultrafine dust particles (2.5 PM) in the air [21]. Most of the A1 dust was circulated continuously by the airflow generated from the fan, whereas only some dust was attached to the chamber. Since the number of fine dust particles decreased even without the textile fibers in the chamber, the number of fine dust particles obtained from the chamber containing the textile fabric specimen was compared with that without the textile fabric specimen.
Figure 5 shows the measurement machine for the removal of SOx and NOx by the textile fabrics coated with the porous materials. The measurement machine was composed of a chamber, a velocity and flow controller, a gas inlet and outlet, and a gas analyzer. The chamber had shape of a rugby ball with a 90 mm inner diameter and 178 mm length. The textile fabric specimen was placed on the circular platform in the center of the chamber. SOx or NOx gas was then injected using the velocity and flow controller, and the decrease in the gas concentration in the chamber with the coated textile fabric specimen was measured using the gas analyzer connected to the gas outlet. The injection velocity and flow content were determined by the values required for maintaining a gas concentration of 1 ppm in the chamber without the specimen. The SOx or NOx removal rate of the coated textile fabric specimen was evaluated by comparing the variation of the gas concentration in the chamber with and without the specimen. In accordance with ISO 22197-1 [22], the SOx or NOx removal rate was calculated as follows:
R a i r = D A R E F × 100
where A R E F is the area under the graph of the variation of the gas concentration with respect to the time in the chamber, and D is the decrease in the graph area of the SOx or NOx concentration due to the specimen (Figure 6). The microstructures and compositions of the textile fabrics coated with zeolite and coconut shell activated carbon were examined using SEM and energy dispersive X-ray spectroscopy (EDS) using an electron microscope.

3. Results and Discussion

3.1. Effect of Length and Density of Textile Fabrics

Figure 7 shows the number of A1 particles with respect to the time. The decrease in the number of A1 particles obtained from the chamber without a specimen was less than 17% in the first 20 min. The decrease dramatically increased after that. The decrease at 30 min was approximately 78%. The point in time at which the decrease began to increase dramatically and the decrease became more notable occurred earlier as the length and density of the textile fabrics increased. The number of A1 particles dramatically decreased at 12 min for the specimen with 3.5 mm length and 4 layers, and at 7 min for the specimen with 12 mm length and 4 layers.
The time at which the number of A1 particles reached zero was 29 min for the specimen with 3.5 mm length and 4 layers, and 26 min for the specimen with 3.5 mm length and 8 layers. The corresponding values were 25 min for the specimen with 12 mm length and 4 layers, and 22 min for the specimen with 12 mm length and 8 layers. Table 4 summarizes the results for the number of A1 particles. Due to the large scatter observed in the number of A1 particles with respect to time, the fine dust particle removal rate was evaluated by comparing the ratios ( R n ) of the number of A1 particles obtained from the chamber with the specimen to that without the specimen between 10 and 30 min when the number of A1 particles decreased dramatically. The results are shown in Figure 7. At the end of the test, approximately 77.5% of the A1 particles were removed from the chamber without a specimen whereas all the particles were removed from the chamber with a specimen. Between 10 and 30 min, the R n value increased with the length of the textile fibers, indicating that the increase was more notable for the specimens with denser textile fibers. The R n of the specimen with 12 mm length and 4 layers was 1.8 times higher than that with 3.5 mm length and 4 layers. In addition, the R n of the specimen with 12 mm length and 8 layers arrangement was 2.47 times higher than that with 3.5 mm length and 8 layers.
Figure 8 shows the SEM image and EDS spectra of the textile fibers before and after adsorbing the fine dust particles. Before adsorbing the fine dust particles, C and O were present at the proportions of 63.6% and 36.4%, respectively. After adsorbing the fine dust particles, the additional presence of 10.1% Si, 4.1% Al, and 3.3% K was observed. This implies that the definite adsorption of the fine dust particles on the surface of the textile fabrics because Si and Al were the main components of the fine dust particles. The adsorption of the fine dust particles was also confirmed from the SEM image.

3.2. Effect of Epoxy Content and Dilution Solution on SOx Removal Rate

As summarized in Table 5, the SOx removal rate decreased with the increase in the epoxy content, indicating that the decrease was affected by the solution type. The SOx removal rate of the coated textile fabrics using deionized water as the dilution solution decreased by approximately 7% when the epoxy contents increased from 0 to 2%. The SOx removal rate of the coated textile fibers using isopropyl alcohol as the dilution solution decreased by approximately 20%, which was approximately 2.8 times the decrease when deionized water was used as the dilution solution. In addition, the SOx removal rate of the coated textile fibers using the combination of 90% deionized water and 10% isopropyl alcohol as the dilution solution decreased by approximately 8.9%, when the epoxy contents increased from 1 to 2%. This implies that the use of deionized water for the dilution solution was more effective for alleviating the decrease in the SOx removal rate with the increase in epoxy contents than the use of isopropyl alcohol.

3.3. Effect of the External Environment on SOx Removal Rate

Figure 9 shows the SOx removal rate of the textile fibers coated with zeolite after exposure to the external environment. After one washing, the SOx removal rate dramatically decreased. The decrease was 52.5% at 2% epoxy content. The lowest SOx removal rate in the textile fibers using deionized water as the dilution solution was 34.9% at the epoxy content of 0%. The removal rate was 77.2% at the epoxy content of 2%, which was 2.2 times higher than that at the epoxy content of 0%. After 10 washings, the SOx removal rate of the coated textile fibers using deionized water as the dilution solution was 77.6% at 2% epoxy content. In addition, after 10 washings and a single freeze–thaw cycle. The removal rate was 75.5%, which was similar to that before exposure to the external environmental conditions of washing and freeze thawing. Meanwhile, the SOx removal rate of the coated textile fibers using isopropyl alcohol as the dilution solution after one washing exhibited similar trends to the removal rate using deionized water as the dilution solution. After one washing, the SOx removal rate of the coated textile fibers using isopropyl alcohol as the dilution solution was 26.6% at the epoxy content of 0%, and 62.4% at the epoxy content of 2%. This implies that a higher epoxy content is effective in maintaining a stable SOx removal rate in external environmental conditions such as washing or freeze thawing, because the epoxy directly affected the degree of adhesion between the textile fabrics and the zeolite.
Figure 10 shows the SEM image and EDS spectra of the textile fabrics coated with zeolite. As shown in Figure 10a, before washing, O and Ca, which were the main components of zeolite, were present in the coated fabric in the proportions of 36.7% and 18.1%, respectively. After 10 washings and one freeze–thaw cycle, the proportions of O and Ca were 38.5% and 5.8%, respectively. This implies that the zeolite was well attached to the surface of the textile fabrics after exposure to external environmental condition such as washing or freeze thawing. The attachment of the zeolite to the fabrics was also confirmed in the SEM image in Figure 10b.

3.4. Effect of External Environment Condition on the NOx Removal Rate

Based on the results obtained from Section 3.2 and Section 3.3, the textile fibers were coated with coconut shell activated carbon using 98% deionized water for the dilution solution and 2% epoxy. Figure 11 shows the NOx removal rate of the textile fibers coated with coconut shell activated carbon after exposure to external environmental conditions. The washing and freeze thawing procedures were identical to those in Section 3.3. Before washing, the NOx removal rate was 19.8%. This value was maintained after one and after 10 washings in which the removal rates were 16.9% and 16.6%, respectively. In particular, after 10 washings and one freeze–thaw cycle, the NOx removal rate was 16.3%, which was similar to that after one washing. This implies that the coating conditions of the solution type and epoxy content determined from the coating procedure of textile fibers with zeolite were effective in maintaining a stable NOx removal rate in textile fibers coated with coconut shell activated carbon in external environments.
Figure 12 shows the SEM image and EDS spectra of the textile fibers coated with coconut shell activated carbon. As shown in Figure 12a, before washing, C, which is the main components of coconut shell activated carbon, was present at the proportion of 84.7%. After 10 washings and one freeze–thaw cycle, the proportion of C was 99.9%. This implies that the coconut shell activated carbon was well attached to the surface of the textile fabrics after exposure to external environmental conditions such as washing or freeze thawing. The attachment of the coconut shell activated carbon was also confirmed in the SEM image in Figure 12b.

4. Conclusions

An effective method for coating textile fabrics with porous materials was proposed by using the optimum conditions for an epoxy solution, which was mixed with a resin, crosslinker, and dilution solution. The removal rate of fine dust particles in uncoated textile fabrics increased by 1.8 and 2.47 times for textile fibers with 4 and 8 layers, respectively, when the length of the textile fabric increased from 2.5 to 12 mm. The sulfur oxides (SOx) removal rate of the textile fabrics coated with zeolite decreased with the increase in the epoxy content ratio. The decrease in the textile fabrics using isopropyl alcohol as the dilution solution was 23.4%, which was 2.9 times higher than in the textile fabrics using deionized water as the dilution solution. After one washing, the textile fabrics coated with zeolite without using epoxy had the lowest SOx removal rate of 26.6%, whereas the corresponding values using an epoxy content of 2% and deionized water or isopropyl alcohol for the dilution solution were 77.2% and 62.4%, respectively, which were similar to the values before washing. After 10 washings and one freeze–thaw cycle, the SOx and nitrogen oxides (NOx) removal rates of the coated textile fibers using deionized water and the epoxy contents of 2% were 75.5% and 16.3%, respectively, similar to those after one washing. In the coated textile fibers before washing or freeze thawing, the proportions of O and C, which were the main components of zeolite and coconut shell activated carbon, were 36.7% and 84.7%, respectively. These values were similar to those for the coated textile fibers exposed to 10 washings and one freeze–thaw cycle. Consequently, to maintain stable SOx and NOx removal rates in the textile fabrics exposed to external environmental conditions such as washing and freeze thawing, 98% deionized water for the dilution solution and 2% epoxy content were required for the optimum coating of the textile fibers with zeolite and coconut shell activated carbon.

Author Contributions

K.-H.Y. designed project. J.-H.M. and J.-U.L. conducted the analysis of test results obtained this study. All authors contributed to the comprehensive analysis and conclusion. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by the Korea Institute of Energy Technology Evaluation and Planning (KETEP) and the Ministry of Trade, Industry & Energy (MOTIE) of the Republic of Korea.

Acknowledgments

This work was supported by the Korea Institute of Energy Technology Evaluation and Planning (KETEP) and the Ministry of Trade, Industry & Energy (MOTIE) of the Republic of Korea (No. 20181110200070).

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Internal microstructure and pore distribution of each material used. (a) Textile fabrics. (b) Zeolite. (c) Coconut shell activated carbon.
Figure 1. Internal microstructure and pore distribution of each material used. (a) Textile fabrics. (b) Zeolite. (c) Coconut shell activated carbon.
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Figure 2. Coating method of the textile fabrics. (a) Producing dilution solution for coating. (b) Coating and drying.
Figure 2. Coating method of the textile fabrics. (a) Producing dilution solution for coating. (b) Coating and drying.
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Figure 3. Washing and freeze–thaw process of the textile fabrics with porous materials.
Figure 3. Washing and freeze–thaw process of the textile fabrics with porous materials.
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Figure 4. Test setup for measuring fine dust particle removal rates. (a) Schematic of machine for counting the fine dust particles. (b) Details of textile fabric specimens.
Figure 4. Test setup for measuring fine dust particle removal rates. (a) Schematic of machine for counting the fine dust particles. (b) Details of textile fabric specimens.
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Figure 5. Machine for measuring SOx and NOx removal by the textile fabric.
Figure 5. Machine for measuring SOx and NOx removal by the textile fabric.
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Figure 6. Variation of gas concentration with respect to time.
Figure 6. Variation of gas concentration with respect to time.
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Figure 7. Number of A1 particles with respect to time.
Figure 7. Number of A1 particles with respect to time.
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Figure 8. SEM images and EDS spectra of the uncoated textile fibers. (a) Before adsorption of the fine dust particles. (b) After adsorption of the fine dust particles.
Figure 8. SEM images and EDS spectra of the uncoated textile fibers. (a) Before adsorption of the fine dust particles. (b) After adsorption of the fine dust particles.
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Figure 9. Typical SOx removal rate of textile fabrics coated with zeolite after exposure to external environmental conditions.
Figure 9. Typical SOx removal rate of textile fabrics coated with zeolite after exposure to external environmental conditions.
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Figure 10. SEM images and EDS spectra of textile fabric coated with zeolite. (a) Before washing. (b) After 10 washings and one freeze–thaw cycle.
Figure 10. SEM images and EDS spectra of textile fabric coated with zeolite. (a) Before washing. (b) After 10 washings and one freeze–thaw cycle.
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Figure 11. NOx removal rate of textile fabrics coated with coconut shell activated carbon after exposure to external environmental conditions.
Figure 11. NOx removal rate of textile fabrics coated with coconut shell activated carbon after exposure to external environmental conditions.
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Figure 12. SEM images and EDS spectra of the uncoated textile fibers. (a) Before washing. (b) After 10 washings and one freeze–thaw cycle.
Figure 12. SEM images and EDS spectra of the uncoated textile fibers. (a) Before washing. (b) After 10 washings and one freeze–thaw cycle.
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Table 1. Physical properties of porous materials.
Table 1. Physical properties of porous materials.
TypeParticle Size (µm)Density (g/cm3)Fineness (m2/g)
Zeolite3–102.372.3
Coconut shell
activated carbon
5–101.561130.1
Table 2. Main parameters for evaluating the fine dust particle removal rate of the textile fabric specimens.
Table 2. Main parameters for evaluating the fine dust particle removal rate of the textile fabric specimens.
SpecimenLength (mm)LayersDensity (g/cm2)Details
C (Control)--- Applsci 10 08010 i001
3.5–43.540.08 Applsci 10 08010 i002
3.5–83.580.08 Applsci 10 08010 i003
7.0–4740.13 Applsci 10 08010 i004
7.0–8780.13 Applsci 10 08010 i005
12–41240.22 Applsci 10 08010 i006
12–81280.22 Applsci 10 08010 i007
Note: the specimen notation includes two parts except for specimen C. The first and second parts indicate the length and number of layers of uncoated textile fabrics, respectively.
Table 3. Main parameters for evaluating the NOx and SOx removal rates of the textile fabric specimens.
Table 3. Main parameters for evaluating the NOx and SOx removal rates of the textile fabric specimens.
SpecimensPorous Material TypeDilution Solution TypeEpoxy Contents (%)Number of WashingsNumber of Freezing–Thaw Cycles
Z-D-C (Control)ZeoliteDeionized water000
Z-D-0-110
Z-D-1-0100
Z-D-1-110
Z-D-1.5-01.500
Z-D-1.5-110
Z-D-2-0200
Z-D-2-110
Z-D-2-10100
Z-D-2-10-F101
Z-I-C (Control)ZeoliteIsopropyl alcohol000
Z-A-0-110
Z-A-1-0100
Z-A-1-110
Z-A-2-0200
Z-A-2-110
Z-DA-1-0Zeolite90% deionized water and 10% isopropyl alcohol100
Z-DA-1-110
Z-DA-2-0200
Z-DA-2-110
C-D-C (Control)Coconut shell activated carbonDeionized water200
C-D-2-110
C-D-2-10100
C-D-2-10-F101
Note: the specimen notation includes five parts except for control specimens, which are Z-D-C, Z-I-C, and C-D-C; the first and second parts indicate the types of porous material and dilution solution for coating on the textile fabrics, the third part represents the ratio of the epoxy resin content in the dilution solution, and the fourth and fifth parts represent the number of washing and freeze–thaw cycles, respectively.
Table 4. Summary of the number of A1 particles adsorbed on the textile fabrics.
Table 4. Summary of the number of A1 particles adsorbed on the textile fabrics.
SpecimensRemoval Rate of A1 Particles at Termination of Test (%)Time which the Number of A1 Particles Reached Zero (min) R n   ( % )
C77.5--
3.5–41002920
3.5–81002621
7.0–41002623
7.0–81002533
12–41002536
12–81002252
R n = The ratio of the number of A1 particles obtained from the chamber with specimen to that without a specimen between 10 and 30 min.
Table 5. Summary of the SOx and NOx removal rates of textile fabrics coated with zeolite or coconut shell activated carbon.
Table 5. Summary of the SOx and NOx removal rates of textile fabrics coated with zeolite or coconut shell activated carbon.
SpecimensPorous Material TypeDilution Solution TypeEpoxy Contents (%)Number of WashingsNumber of Freezing-Thaw CyclesRemoval Rate (%)
SOxNOx
Z-D-C (Control)ZeoliteDeionized water00083.4-
Z-D-0-11034.9-
Z-D-1-010074.7-
Z-D-1-11066.2-
Z-D-1.5-01.50068.3-
Z-D-1.5-11060.8-
Z-D-2-020076.7-
Z-D-2-11077.2-
Z-D-2-1010077.6-
Z-D-2-10-F10175.5-
Z-I-C (Control)ZeoliteIsopropyl alcohol00086.3-
Z-A-0-11026.6-
Z-A-1-010084.7-
Z-A-1-11058.8-
Z-A-2-020066.1-
Z-A-2-11062.4-
Z-DA-1-0Zeolite90% deionized water and 10% isopropyl alcohol10090.6-
Z-DA-1-11073.4-
Z-DA-2-020081.7-
Z-DA-2-11074.8-
C-D-C (Control)Coconut shell activated carbonDeionized water200-19.8
C-D-2-110-16.9
C-D-2-10100-16.6
C-D-2-10-F101-16.3
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Yang, K.-H.; Mun, J.-H.; Lee, J.-U. Removal Rates of NOx, SOx, and Fine Dust Particles in Textile Fabrics Coated with Zeolite and Coconut Shell Activated Carbon. Appl. Sci. 2020, 10, 8010. https://0-doi-org.brum.beds.ac.uk/10.3390/app10228010

AMA Style

Yang K-H, Mun J-H, Lee J-U. Removal Rates of NOx, SOx, and Fine Dust Particles in Textile Fabrics Coated with Zeolite and Coconut Shell Activated Carbon. Applied Sciences. 2020; 10(22):8010. https://0-doi-org.brum.beds.ac.uk/10.3390/app10228010

Chicago/Turabian Style

Yang, Keun-Hyeok, Ju-Hyun Mun, and Jae-Uk Lee. 2020. "Removal Rates of NOx, SOx, and Fine Dust Particles in Textile Fabrics Coated with Zeolite and Coconut Shell Activated Carbon" Applied Sciences 10, no. 22: 8010. https://0-doi-org.brum.beds.ac.uk/10.3390/app10228010

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