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Article

CO2 Marine Transportation from a Techno-Energetic Perspective †

by
Eduardo Pérez-Bódalo
1,*,
Rafael d’Amore-Domenech
1,2 and
Teresa J. Leo
1,2
1
Departamento de Arquitectura, Construcción y Sistemas Oceánicos y Navales, Escuela Técnica Superior de Ingenieros Navales, Universidad Politécnica de Madrid, Av. de la Memoria 4, 28040 Madrid, Spain
2
Grupo de Investigación UPM Pilas de Combustible, Tecnología del Hidrógeno y Motores Alternativos (PICOHIMA), Escuela Técnica Superior de Ingenieros Navales, Universidad Politécnica de Madrid, Avenida de la Memoria 4, 28040 Madrid, Spain
*
Author to whom correspondence should be addressed.
This paper is based on another one that was previously presented at the 36th International Conference on Efficiency, Cost, Optimization, Simulation and Environmental Impact of Energy Systems (ECOS 2023), Las Palmas de Gran Canaria, Spain, 25–30 June 2023.
J. Mar. Sci. Eng. 2024, 12(1), 12; https://0-doi-org.brum.beds.ac.uk/10.3390/jmse12010012
Submission received: 16 November 2023 / Revised: 12 December 2023 / Accepted: 18 December 2023 / Published: 20 December 2023

Abstract

:
CCUS (Carbon Capture, Utilization, and Storage) is a cornerstone of most proposed carbon dioxide (CO2) emissions strategies, as it is necessary to keep atmospheric CO2 concentrations below 450 parts per million by the year 2100 and, as such, prevent global warming. The Intergovernmental Panel on Climate Change (IPCC) predicts a removal capacity of 12 GtCO2/yr by 2050, whereas the present capability is 41 MtCO2/yr. Decarbonization may not be able to proceed quickly enough to reach net-zero emissions without CCUS technologies. In the maritime sector, CCUS serves a dual purpose: capturing CO2 from fossil fuel combustion and transporting the captured CO2 for its storage or utilization. This paper examines the importance of vessels as liquid CO2 carriers, emphasizing the transportation conditions associated with CO2. A techno-energetic analysis is carried out by studying various combinations of temperature and pressure. From a transport viewpoint, the findings indicate that reducing CO2 pressure is more cost-effective. In terms of pre-processing, higher CO2 pressures may lead to energy and, potentially, cost savings. However, the optimal pressure in the entire logistical chain remains uncertain. Further research is advised to broaden the scope of the chain to be analyzed.

1. Introduction

Carbon dioxide (CO2) plays a crucial role in the process of photosynthesis, which is essential for the growth of plants and, consequently, vital for the existence of animal life on Earth [1]. Additionally, CO2 serves as the primary greenhouse gas (GHG). GHGs absorb and emit infrared radiation from the Sun, warming the Earth’s surface and the lower levels of the atmosphere [2]. Naturally occurring, it historically constituted roughly 300 parts per million (ppm) or 0.03% of the Earth’s atmosphere. During ice ages, concentrations remained at approximately 200 ppm, while in interglacial periods, they declined slightly below 300 ppm. Scientists largely attribute this surge in CO2 concentration to human activities, and it is recognized as the primary contributor to global warming [3].
The influence of human activities is believed to have led to an increase of about 1.0 °C in global temperatures above pre-industrial levels, with a probable range of 0.8 °C to 1.2 °C. If the current trend persists, the Intergovernmental Panel on Climate Change (IPCC) predicts that global warming is likely to reach 1.5 °C sometime between 2030 and 2052 [4].
The majority of CO2 emission reduction models endorsed by the IPCC necessitate substantial reliance on CCUS. As per the IPCC, the adoption of Carbon Capture, Utilization, and Storage (CCUS) is imperative to keep the atmospheric CO2 concentration below 450 ppm by the year 2100 [5].
Det Norske Veritas (DNV) reports that existing CCUS facilities worldwide can capture 41 MtCO2/yr, just 0.1% of total CO2 emissions [6]. The global project pipeline now represents over 400 MtCO2/yr capture capacity expected to be online by 2030 [7]. However, the average of IPCC’s global net CO2 emissions scenarios anticipates that the energy sector alone must hold a sequestration capacity of 12 GtCO2/yr by 2050. Consequently, carbon capture technologies are crucial for the decarbonization process, and achieving zero net emissions quickly might be unattainable without their contribution.
It is important to acknowledge that while CO2 is a tradable commodity, it lacks an established market. Additionally, Carbon Capture and Utilization (CCU) serves as a supplementary approach rather than a substitute for Carbon Capture and Storage (CCS), according to the IEA [8]. The impact of CCU on international CO2 emissions reduction is expected to be minimal, with approximately 0.2 GtCO2/yr by 2050, and it would not rival CCS due to its significantly higher CO2 capture capacity, which is expected to reach 7.8 GtCO2/yr by 2050 [9]. In the Net Zero Scenario published by the IEA [10], almost 90% of CO2 sourcing from Bio-Energy with Carbon Capture (BECC) and Direct Air Capture (DAC) is sequestered, with less than 15% used as feedstock for other products (for example, CO2-derived fuels).
CO2 transportation by ship is anticipated to assume a significant role in the initial phases of CCS development, especially for modest capacities and/or for long-distance transportation [11]. The Global CCS Institute [12] states that CCUS technological advances facilitate both the capture and transportation of CO2 within maritime operations. Firstly, vessels fitted with these technologies have the capability to capture CO2 emissions generated through the combustion of hydrocarbon-based fuels onboard. This process involves the utilization of scrubbers, which are presently employed for purifying emissions from exhaust gases and can be adapted for CO2 capture. These technologies would enable shipping companies to extract substantial amounts of CO2 from their exhaust emissions. Secondly, ships can convey the captured CO2 to its designated delivery location. Providers of technology have devised safe methods for CO2 storage during ship transportation, thus ensuring that the pressure and temperature are appropriate, which is comparable to storage solutions for substances like liquid petroleum gas (LPG). These similarities with LPG are also applicable to port infrastructures, including facilities for CO2 liquefaction, temporary storage, and loading/unloading [13]. As noted by Xing et al. [14], shipowners have various materials to choose from for CO2 tanks and can enhance cargo hold volume by employing a single sizable tank or multiple smaller tanks. CCS technology integration in maritime applications is at early development stages, and its future sustainability depends on a combination of considerable scientific advances and supportive regulatory measures.
The transportation phase in the carbon value chain acts as the bridge between emission sources and storage locations. In addition to pipelines, CO2 transportation by ship offers a versatile and expandable CCS platform capable of accommodating upcoming initiatives. Vessels are particularly advantageous for handling CO2 sources that may not warrant the installation of a dedicated pipeline due to its size or capacity.
Gas transported at pressures near atmospheric levels requires very large facilities due to its expansive volume. However, by compressing the gas, it occupies less space and can be transported through pipelines. Further reduction in volume can be achieved through different processes [15].
CO2 can exist in either a gaseous or solid state depending on the temperature at atmospheric pressure. Only reducing the temperature at sea level pressure will not result in the liquefaction of CO2. CO2 as a liquid can only be achieved through a relatively low temperature combined with a pressure level significantly higher than atmospheric pressure [16], as shown in Figure 1. CO2 can be liquefied at different pressures within the range spanning from the triple point (5.18 bar, −56.6 °C) to the critical point (83.8 bar, 31.1 °C). Compression of CO2 can induce a supercritical state characterized by increased density, thereby avoiding bi-phase flow conditions when subjected to pressures beyond its critical pressure and temperature [17].
At this moment, CO2 can be transported in three distinct forms to either offshore subterranean storage facilities or onshore reception facilities [19]:
  • Gaseous transportation: CO2 is carried via pipeline, using intermediate boosters, after being compressed to 35 bar;
  • Liquid transportation: Pipeline or ships are used to convey compressed CO2;
  • Supercritical transportation: Pipelines are used to convey CO2 that has been compressed to 250 bar.
CO2 transport by ship is a mature technology founded on the shipping expertise in the alimentary sectors. It has been used on a small scale for more than 30 years, with just 3 MtCO2 per year. In light of the fact that CO2 shipping may be more cost-effective than building new extended-range pipelines or adapting gas pipelines at current loading facilities and discharge platforms, CO2 shipping is now taken into consideration for large-scale CO2 transport [20].
The most obvious option for ship transportation is liquefied CO2, although ships that transport compressed, gas phase CO2 have also been proposed. The transportation of compressed CO2 is comparable to the transportation of CO2 via pipelines. As a result, the circumstances of transportation will be similar to those of pipelines, but more flexible and straightforward to inspect. The pressure should be above 75 bar, and the temperature should be about 25 °C as a supercritical liquid. Shipping companies have studied the concept of compressed CO2 on board, but it has not been proven, and there are no international standards for CO2 transport of this kind [21].
The majority of the literature suggests CO2 to be transported as a liquid in conditions close to the triple point for the advantages of increased density and lower storage expenses [22]. Other research, however, points to a higher liquefaction pressure as a means of achieving greater energy efficiency. There is therefore no ideal liquefaction pressure that applies to all circumstances; rather, it should be determined based on the needs of each individual as well as the larger chain and project characteristics [23].
The International Code for the Construction and Equipment of Ships Carrying Liquefied Gases in Bulk (IGC Code) is applicable to new gas carriers that are constructed after 1986. Since this year, all new ships must comply with the IGC Code, as required by the Safety of Life at Sea Convention (SOLAS) revisions [24]. According to Kokubun et al. [25], due to the physical characteristics of CO2—notably, the vapor liquid equilibrium properties—the design of a liquid CO2 (LCO2) tank is remarkably similar to intermediate-pressure LPG onboard storage systems. Different international standards, such as the IGC Code, as well as those of classification societies like Lloyd’s Register (LR), Det Norske Veritas (DNV), and Bureau Veritas (BV), govern the well-established design process for LPG cargo tanks.
As previously stated, the insufficient number of LCO2 carriers precludes a meaningful comparison. Because of this, it is thought that similar ships might serve as a useful foundation for comparisons pertaining to energy and techno-energetics. Similarities between LCO2 carriers and LPG carriers (pressurized or semi-pressurized) for LCO2 transportation can be found. Analogously, similarities can be found between Compressed Natural Gas (CNG) carriers and carriers for CO2 transportation as a compressed gas. Nevertheless, the world fleet now consists of just one CNG ship [26], and CO2 transportation as a gas has not yet been developed as a workable alternative.
This article aims to determine the most advantageous pressure range for liquid CO2 transportation in vessels covering the liquefaction of CO2 prior to its loading on board and during its transportation by ship. To this end, a techno-energetic study comprising a series of indicators is conducted. To achieve this, two different tank configurations (described in Section 2), a common model ship, and a specific range of pressures (specified in Table 1) will be considered. The pressure range studied and the CO2 conditions as a saturated liquid are listed in Table 1.
As it will be explained in subsequent sections, the pressures considered in this table are segmented into two storage arrangements: bilobe tanks and vertical cylinders. The first one, the bilobe tank, as it will be detailed in Section 2.1, is quite common in LPG ships; the second one is proposed for higher-pressure storage of CO2, as the high pressures would require excessive thickness in the walls of the bilobe tanks for their fabrication. Some of the pressures listed in Table 1 are shared between the two studied storage arrangements.

2. Methods

To conduct the techno-energetic assessment of the different cases defined in Table 1, the boundary conditions related to ship size must be harmonized first. In shipping, it is easy to find economies of scale in ships of larger sizes [28]. To avoid unfair comparisons between the different cases, it is required to set the ship size and the other geometrical constraints before comparing them. Otherwise, it could be easy to fall into misleading results due to the possible economies of scale between alternatives. To solve this problem, the method considered consists of two steps:
  • First, choose a representative ship for marine transport of CO2 in the liquid phase. It is described in Section 2.1;
  • Second, some Key Performance Indicators (KPI) are developed to perform the techno-energetic assessment of the different cases defined in Table 1. They can be found in Section 2.2.

2.1. Ship and Alternatives Definition

For harmonization and to avoid economies of scale, a model vessel has been chosen for the comparison of the transportation pressures outlined in Table 1. The model ship chosen after an exhaustive search within the annual publication “Significant Ships” by The Royal Institution of Naval Architects (RINA) [29] is the LPG carrier “Alkaid”.
The vessel was specifically designed for transporting different liquefied gases. It has four cargo holds that can each carry an International Maritime Organization (IMO) type C independent tank, which is bilobe-shaped. The storage pressure is in the range of 5–5.5 bar, and there is a minimum cargo temperature of −40 °C. More technical details and ship drawings can be found in Table 2 and Figure 2.
Figure 3 displays the measurements of the LPG tanks (No. 2–4) and cargo holds. The fore tank (No. 1) is assumed to have the same capacity and shape as the cargo tanks 2–4 for computation reasons. A control volume has been established as a restriction for the configurations presented considering the bilobe tank’s maximum dimensions, as defined in Figure 3 and Table 3. The alternative tanks can fully utilize the entire control volume irrespective of their configuration (bilobe, cylindrical), orientation (vertical, horizontal), or thickness, to create a standard basis for comparison.
The new bilobe tanks are placed horizontally, like in the “Alkaid”. Due to the higher case pressures under consideration compared to the pressure for LPG in the model vessel tanks, a greater wall thickness will result in a decrease in the CO2 cargo net volume. The main parameters of the newly designed bilobe storage tanks are summarized in Table 4. The range of pressures studied for bilobe tanks includes the pressures covered in Table 1 from 6 bar to 25 bar. The reason why the remaining higher pressures have not been included in the study of bilobe tanks is due to the fact that the higher pressures would require thicker walls that would make the manufacturing difficult.
An alternative configuration for storage that is compatible with higher pressures involves placing the CO2 storage tanks in smaller-diameter cylindrical tanks within the same control volume. The tanks calculated in this article are arranged inside the cargo holds either horizontally or vertically. There are different variables involved. such as the diameter and number of tanks per cargo hold. Therefore, it is important to carefully evaluate the various possible designs. Considering the management of boil-off, prevention of sloshing (the violent motion of liquids with a free surface), and stability issues, an arrangement of vertical cylinders seems the sensible option, as it reduces the free-surface area. Furthermore, a clearance distance between cylinders has been assumed for isolation purposes and structural supports. Table 5 summarizes the main characteristics of the vertical cylinder configuration. Considering the limited free-surface area and maintaining a manageable amount of auxiliary equipment, piping, and other components (pumps, valves, and manifolds) for each tank, a tank arrangement of 6 per 6 rows on each cargo hold has been established. The range of pressures studied for cylindrical vessels extends from 10 to 45 bar.
The proposed CO2 storage alternatives are based on ships that are currently in service or projects that are under development, like the cylindrical tanks from KNCC and the bilobe tanks from Samsung Heavy Industries and Handwa Ocean, which were all given DNV’s Approval in Principle in 2022 and 2023, respectively.
The American Bureau of Shipping (ABS) [31] considers that recognized pressure vessel standards must be met by both bilobe and cylindrical tanks, such as the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code (BPVC), and additional classification societies and statutory regulations. The thicknesses of the domes and body are calculated according to ASME VIII code Div. 1. The main considerations are listed:
  • A thin-walled cylinder with a radius of 6.75 m has been used to compute the bilobe tank thickness in order to avoid complicated strength calculations using Finite Elements Analysis (FEA).
  • A welded joint efficiency factor of 0.875.
  • A corrosion allowance of 1 mm.
  • Both types of tanks, bilobe and cylindrical, are built from American Society for Testing and Materials (ASTM) A537 Class 2, a quenched and tempered carbon steel. This material boasts a higher yield and tensile strength, making it ideal for the fabrication of pressurized vessels and steel boilers. Additionally, it is able to withstand unusually low service temperatures down to −60 °C. The mechanical properties of the material are listed in Table 6.

2.2. Key Performance Indicators Definition

A set of Key Performance Indicators (KPIs) has been chosen to perform the techno-energetic assessment. The following KPIs are listed and described while taking into consideration the pressures defined in Table 1.
  • Liquefaction;
    KPI 1: Thermomechanical exergy;
  • Transport;
    KPI 2: Mass of CO2;
    KPI 3: Mass of CO2 to mass of tank structure;
    KPI 4: Volume of tank to volume of cargo hold;
    KPI 5: Energy Efficiency Design Index (EEDI)-based indicator.
The first indicator studied is the thermomechanical exergy of the CO2. It represents the minimum work required to change a substance from the restricted dead state to a particular state using the ambient as the only heat source [33,34]. This indicator has been deemed of interest to perform a semi-qualitative assessment of the energy required in the preprocessing of CO2 from a gaseous state at ambient conditions to a liquid state in the cases listed in Table 1. It is defined by Equation (1), where T0 is the reference temperature of the surrounding environment (also known as the “restricted dead state”), index 0 denotes the values of the parameters when the system is in thermomechanical equilibrium with the environment, and U, V, and S represent the internal energy, volume, and entropy of a closed system that is not in equilibrium with the ambient. The restricted dead state conditions are described in Table 7 and have been extracted from the NIST Reference Fluid Thermodynamic and Transport Properties Database (REFPROP) [27].
E x = E U 0 + p 0 V V 0 T 0 S S 0
Section 2.1 defines two tank types suitable for transporting liquefied CO2. This Section estimates their mass capacity for different pressures and temperatures. Considering the size restrictions imposed by the control volume, head and body thicknesses are calculated, as well as volumes, net and gross, mass of CO2, and mass and volume ratios. To adequately compare the different cases defined in Table 1, the following assumptions are considered:
  • The total mass of the tanks and LPG cargo of the model vessel is fixed;
  • The calculated mass of CO2 (to be called “Maximum CO2”) and the tank structure cannot be higher than the “Alkaid’s” mass, as defined in Equation (2). Hence, the excess CO2 mass will be subtracted from the CO2 mass and considered as a cargo loss. The same will apply in the opposite scenario if less CO2 mass can be transported due to its conditions (pressure, temperature, and density).
m L P G + m L P G   T a n k s = m C O 2 + m C O 2 T a n k s ,
An indicator based on the Energy Efficiency Design Index (EEDI) is the last KPI considered in this article. The reason to use an indicator based on EEDI instead of the Energy Efficiency Existing Ship Index (EEXI) is due to the fact that even if an existing ship has been used as a reference ship, the ships under study are non-existing. The EEDI gives a precise value measured in grams of CO2 emitted per ship’s capacity-mile for every individual ship design. This KPI allows for a semi-qualitative comparison of the specific energy consumed per unit cargo and distance, while being at the same time a common indicator in maritime transport. Its computation considers the technical design specifications of a given ship. In accordance with the International Convention for the Prevention of Pollution from Ships (MARPOL) Annex VI revisions, all ships at Marine Environment Protection Committee No. 62 must comply with EEDI [35].
Equation (3) describes the EEDI calculation. It considers the ship’s speed, deadweight, and emissions [36]. A ship’s energy efficiency and environmental effect are directly correlated with its EEDI score. A ship’s EEDI cannot exceed a certain threshold in order to comply with IMO standards, which mandate that they satisfy a minimum energy efficiency criterion.
E E D I = P × C × S F C f × D W T × V r e f
In Equation (3), P is the individual engine power at 75% of the maximum continuous rating (MCR) in kW, C is the CO2 emission factor based on the fuel type used by the given engine in g/kWh, SFC is the specific fuel consumed per unit of engine power in g/kWh, f is the non-dimensional factors that were added to the EEDI equation to account for some specific existing conditions, Vref is the ship speed at maximum design load condition in kn, and DWT is the deadweight tonnage of the ship in tons. The deadweight of a ship is the difference between the displacement and the mass of the empty vessel (lightweight). It includes the cargo but also the stores, ballast water, provisions, and crew [37].
The modification of K P I   5 with respect to the EEDI is that the DWT is replaced by the CO2 cargo mass transported instead, because the DWT includes other factors that would smoothen the EEDI variations. With the exception of the mass of the cargo, all other equation-related parameters are assumed to remain identical to the model vessel’s and the cases in Table 1. Consequently, the relationship described in Equations (4) and (5) remains valid.
E E D I × D W T A L K A I D = K P I   5 × M a s s   o f   c a r g o   C A S E
K P I   5 = E E D I A L K A I D × D W T A L K A I D M a s s   o f   c a r g o C A S E
where the units of K P I   5 are (gCO2/tcargo·nm). It can be noted that instead of DWT, it refers to the mass of the cargo only.

3. Results and Discussion

The results obtained in this work are displayed in Figure 4, Figure 5, Figure 6, Figure 7, Figure 8 and Figure 9, providing an overview and a detailed breakdown of the findings.
Figure 4 shows the specific thermomechanical exergy for the different alternatives studied, regardless of the packing circumstances. There is more exergy at low pressures and temperatures than there is at higher pressures and temperatures, considering the restricted dead state defined in Section 2. This suggests that as the pressure rises, the expected energy required to move CO2 from a restricted dead state to the saturated liquid state at the corresponding pressure decreases. Regarding Case No. 1 (6 bar, −53 °C), the exergy is almost 6.5% higher than Case No. 9 (45 bar, 10 °C). Figure 4 shows that from the exergetic point of view, high pressures for liquefaction are more advantageous than the combination of low pressures and temperatures, close to the triple point. The evaluation indicates that the procedures involved in producing liquid CO2 at 10 bar are anticipated to demand comparatively more energy than the alternatives at higher pressures. An efficient use of energy at this juncture is crucial, given that it carries an associated cost that will have ramifications throughout the entire operational lifespan of the logistical chain, which may extend over a 30-year period easily.
Different characteristic masses are presented in Figure 5 for bilobe tanks and in Figure 6 for cylindrical tanks. The maximum mass for storing CO2 in both bilobe and cylindrical tanks, based on tank strength calculations, is represented in dark blue and referred to as “maximum CO2”. The mass of tanks is labeled “Steel”. In all cases considered for bilobe tanks, the maximum CO2 value is higher than “Alkaid’s” sum of LPG cargo and tanks. As defined in Section 2.2 and Equation (2), to ensure a consistent comparison, the overall mass balance must remain constant relative to “Alkaid”. Hence, any surplus mass compared to the model vessel is identified and discounted and is presented in blue, simply labeled “Excess of CO2”. Therefore, the transported mass of CO2 considered in this work’s discussion is labeled “CO2”.
In contrast to the case of bilobe tanks, the vertical cylinders configuration needs additional ballast when the pressure is below 35 bar so that the balance of mass remains constant. This is because of the reduced storage volume utilization. The loss of CO2 mass corresponds with the added ballast, as shown in Figure 6.
In all of the cases, the higher the pressure, the lower the mass of CO2 that can be transported. This is due to the reduction in density with increasing pressure and temperature. Exclusively regarding the amount of CO2, the best option is bilobe tanks at a pressure of 6 bar. With this option, a mass of 21,318 t can be transported while still meeting the balance of mass limit.
As illustrated in Figure 7, when focusing solely on the mass of the transported CO2, it becomes apparent that from the 10–15 bar range, cylindrical tanks are preferable due to the rapid decline in CO2 storage capacity in bilobe tanks at operating pressures beyond this range. However, a detailed calculation of a bilobe tank may result in a higher decisive pressure range, which may be in the range of 15 to 20 bar. Only considering CO2 storage pressure, lower pressures prove to be more advantageous, as they allow a higher mass of CO2.
The relation of CO2 mass to tank mass and the ratio of tank volume to cargo hold volume are represented in Figure 8. These two metrics serve as measures of effectiveness in the realms of mass and volume. For the two KPIs, a higher ratio indicates improved efficiency. On the other hand, a small mass ratio suggests that a greater amount of structural mass is being transported relative to the CO2. Similarly, a small volume proportion indicates that there is a greater amount of unused space in comparison to the utilized space. In this figure, it is observed that higher pressures lower the efficiency. As anticipated, cylindrical tanks make much less efficient use of cargo space compared to bilobe tanks. Nevertheless, bilobe tanks capitalize on this benefit at low pressures, as structural mass grows quickly. For example, at 25 bar, the mass ratio of the bilobe tank is only 1.4. Focusing on these KPIs, CO2 transportation at lower pressures will likely result in a reduced cost of acquisition per unit mass of transported CO2 because the ship’s structural mass significantly influences its final cost. The lower ratios obtained from this approach strongly suggest that the base dimensions of a typical LPG ship may not be optimal for CO2 transport. Therefore, it can be expected that Figure 2 and Figure 3 would exhibit a different geometry if a specialized bulk CO2 carrier were designed.
The final KPI is the one based on EEDI, which is shown in Figure 9. It considers the mass of CO2 for both types of tanks as well as the assumptions listed in Section 2. As the storage pressure rises, the EEDI-based indicator value also increases. As defined in Section 2, all of the parameters not related to the cargo holds are assumed to remain identical between “Alkaid” and the studied LCO2 carrier. It can be seen that raising the pressure (and temperature) reduces the CO2 mass transported on board, thus increasing the EEDI-based indicator. There are also differences between tank types. The slope of the curve for the bilobe tank is much steeper than that of the cylindrical tank. This is because with an increase in pressure, the increase in structural mass is higher in the bilobe tank, as can be observed in Figure 8a. This illustrates how the ratio between CO2 mass and structural mass decreases much more rapidly than in cylindrical tanks. In this scenario, a lower value indicates a more efficient ship. This KPI implies that the ship with a 6 bar pressure and a bilobe configuration will consume less fuel per unit distance and unit mass of transported CO2, likely resulting in a lower freight rate for the low-pressure ship.
From the point of view of CO2 marine transportation, the storage pressure on board can be a relevant factor in the total cost of the CCUS value chain. Transporting CO2 at lower pressures allows for carrying a greater mass of CO2 for both types of tanks and lighter tank structures, which leads to lower shipbuilding costs and higher gains for each voyage. However, lower pressure demands more energy for the liquefaction of CO2, as the temperature is much lower than the ambient. In contrast, higher CO2 pressures lead to the opposite effects. The amount of CO2 transported decreases, and the usage of the cargo hold is worse than with low pressures, but the energy consumed in liquefying the CO2 is reduced.

4. Conclusions

This article aims to determine the most advantageous pressure range for liquid CO2 transportation in vessels by covering the liquefaction of CO2 prior to shipping and its shipment. To this end, this article performs a techno-energetic study through the use of a series of indicators.
The outcomes from the various analyses conducted lead to conflicting conclusions. From an exergetic perspective, liquefying CO2 at higher pressures within the range studied demonstrates superior efficiency than at lower pressures. It can be expected that liquefaction plants aiming for higher pressures of liquefied CO2 might present energy savings compared with their counterparts at lower pressures and temperatures. Furthermore, reducing the CO2 pressure allows for transporting a greater mass of cargo, which likely results in lowered freight rates. Additionally, the decreased structural weight may lead to lower acquisition costs. Given that the entire CO2 logistic chain involves preprocessing (liquefaction), transport, and post-processing (re-gasification) costs, determining the optimal transport pressure is not straightforward. Modifying the CO2 transportation pressure can lead to contrary outcomes for the liquefaction prior to shipping and the shipment itself. Therefore, further investigation is needed to uncover the pressure compensation and the factors that influence it by analyzing the complete CCUS sequence.
It is important to carefully study the design and calculation of the storage tank, as simplified models of bilobe tanks may have excessive uncertainties. There is a CO2 storage pressure beyond which a bilobe tank may not be the optimal choice due to its weight. For higher pressures, the proposed configuration of cylindrical tanks would be a more suitable option, even though they may have lower volumetric efficiency. Additionally, special attention should be given to the transportation of CO2 at lower pressures. Within this range, there is an elevated possibility of inadvertent solid formation of CO2, which has the potential to obstruct pipes or cause damage to pumps.
The authors of this work are currently working on the development of techno-economic models to study the complete logistic chain from CO2 at ambient pressure and temperature, its liquefaction, and its delivery by ship to a CO2 terminal, with the aim of determining an estimate cost per unit mass of transported CO2. The readers should expect a follow-up article from the same authors in the near future.

Author Contributions

Conceptualization, E.P.-B., R.d.-D. and T.J.L.; methodology, E.P.-B., R.d.-D. and T.J.L.; formal analysis, E.P.-B., R.d.-D. and T.J.L.; investigation, E.P.-B.; resources, R.d.-D. and T.J.L.; data curation, E.P.-B.; writing—original draft preparation, E.P.-B.; writing—review and editing, E.P.-B., R.d.-D. and T.J.L.; supervision, R.d.-D. and T.J.L.; project administration, T.J.L.; funding acquisition, T.J.L. All authors have read and agreed to the published version of the manuscript.

Funding

This research was partially funded by the Spanish Ministry of Science and Innovation through the State Agency for Research and European Regional Development Funds through the Research Project PID2021-124263OB-I00 funded by MCIN/AEI/10.13039/501100011033 and by “ERDF a way of making Europe”.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

Data will be made available upon request.

Acknowledgments

Thanks are due to Ramón Rodríguez, librarian of the ETSI Navales, Universidad Politécnica de Madrid, for providing valuable academic references for this research.

Conflicts of Interest

The authors declare no conflict of interest.

Abbreviations

ABSAmerican Bureau of Shipping
ASTM American Society for Testing and Materials
ASMEAmerican Society of Mechanical Engineers
BECCBio-Energy with Carbon Capture
BVBureau Veritas
CCSCarbon Capture and Storage
CCU Carbon Capture and Utilization
CCUSCarbon Capture, Utilization, and Storage
CNGCompressed Natural Gas
CO2Carbon Dioxide
DACDirect Air Capture
DNVDet Norske Veritas
DWTDeadweight
EEDIEnergy Efficiency Design Index
EEXIEnergy Efficiency Existing Design Index
FEAFinite Elements Analysis
GHGGreenhouse Gas
IEAInternational Energy Agency
IGC CodeInternational Code for the Construction and Equipment of Ships Carrying Liquefied Gases in Bulk
IMOInternational Maritime Organization
IPCCIntergovernmental Panel on Climate Change
KPIKey Performance Indicators
LCO2Liquid Carbon Dioxide
LPGLiquid Petroleum Gas
LRLloyd’s Register
MARPOLInternational Convention for the Prevention of Pollution from Ships
MCRMaximum Continuous Rating
ppmParts per million
RINARoyal Institution of Naval Architects
SOLASSafety of Life at Sea Convention
Symbols
ExExergy
EEnergy
UInternal Energy
pPressure
VVolume
TTemperature
SEntropy
Subscripts and superscripts
0Restricted dead state

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Figure 1. Carbon dioxide (CO2) pressure–temperature diagram [18].
Figure 1. Carbon dioxide (CO2) pressure–temperature diagram [18].
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Figure 2. “Alkaid” general arrangement sketch (based on RINA publication) [29].
Figure 2. “Alkaid” general arrangement sketch (based on RINA publication) [29].
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Figure 3. Control volume and storage tank main dimensions.
Figure 3. Control volume and storage tank main dimensions.
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Figure 4. Specific exergy of CO2 as a function of CO2 pressure.
Figure 4. Specific exergy of CO2 as a function of CO2 pressure.
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Figure 5. Mass of CO2, tank structure, and excess of CO2 for bilobe tanks.
Figure 5. Mass of CO2, tank structure, and excess of CO2 for bilobe tanks.
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Figure 6. Mass of CO2 (maximum in dark blue and transported in blue), tank structure in grey, and lost (negative values) or excess mass of CO2 in clear blue for cylindrical tanks.
Figure 6. Mass of CO2 (maximum in dark blue and transported in blue), tank structure in grey, and lost (negative values) or excess mass of CO2 in clear blue for cylindrical tanks.
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Figure 7. Mass of CO2.
Figure 7. Mass of CO2.
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Figure 8. Bilobe and cylindrical tanks ratios. (a) Mass of CO2 to mass of tank; (b) Volume of tank to volume of cargo hold.
Figure 8. Bilobe and cylindrical tanks ratios. (a) Mass of CO2 to mass of tank; (b) Volume of tank to volume of cargo hold.
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Figure 9. EEDI-based indicator of the ships proposed ( K P I   5 ). It can be noted that the units make reference to the cargo mass instead of the deadweight tonnage.
Figure 9. EEDI-based indicator of the ships proposed ( K P I   5 ). It can be noted that the units make reference to the cargo mass instead of the deadweight tonnage.
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Table 1. Thermophysical properties of saturated liquid CO2 for a range of storage pressures from 6 to 45 bar [27].
Table 1. Thermophysical properties of saturated liquid CO2 for a range of storage pressures from 6 to 45 bar [27].
Case No. Pressure, barTemperature, °CDensity, kg/m3
#16−53.121166.00
#210−40.121116.90
#315−28.521069.50
#420−19.501029.40
#525−12.01993.20
#630−55.52959.25
#7350.16926.47
#8405.30894.05
#9459.98861.27
Table 2. General information and characteristics of “Alkaid” [29,30].
Table 2. General information and characteristics of “Alkaid” [29,30].
CharacteristicData
IMO number9,655,509
Length overall (m)159.97
Length between perpendiculars (m)152.20
Breadth (molded) (m)25.60
Depth (molded) (m)16.40
Draught (scantling) (m)10.90
Deadweight (design) (t)13,650
Deadweight (scantling) (t)22,700
Cargo capacity (m3)20,800
Energy Efficiency Design Index (EEDI) (gCO2/(t·NM))10.7
Table 3. Main dimensions of control volume.
Table 3. Main dimensions of control volume.
DimensionValue
Length (m)22.55
Breadth (m)22.70
Height (m)13.50
Table 4. Main characteristics of bilobe tanks.
Table 4. Main characteristics of bilobe tanks.
CharacteristicValue
Number of tanks per cargo hold1
Total number of tanks per ship4
Length (thickness included) (m)22.55
Breadth (thickness included) (m)22.70
Height (thickness included) (m)13.50
Main axis directionHorizontal
Table 5. Main characteristics of the vertical cylindrical vessels configuration.
Table 5. Main characteristics of the vertical cylindrical vessels configuration.
CharacteristicValue
Number of tanks per cargo hold36 (6 × 6)
Total number per ship144
Length (thickness included) (m)13.5
Diameter (thickness included) (m)3.5
Main axis directionVertical
Table 6. ASTM A537 class 2 mechanical properties [32].
Table 6. ASTM A537 class 2 mechanical properties [32].
Material Thickness,
mm
Yield Strength, MPaTensile Strength,
MPa
ASTM A537 cl. 2 Below 65415550
>65 <100380515
>100315485
Table 7. Conditions of the restricted dead state.
Table 7. Conditions of the restricted dead state.
PropertyValue
Pressure (kPa)100
Temperature (K)288.15
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Pérez-Bódalo, E.; d’Amore-Domenech, R.; Leo, T.J. CO2 Marine Transportation from a Techno-Energetic Perspective. J. Mar. Sci. Eng. 2024, 12, 12. https://0-doi-org.brum.beds.ac.uk/10.3390/jmse12010012

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Pérez-Bódalo E, d’Amore-Domenech R, Leo TJ. CO2 Marine Transportation from a Techno-Energetic Perspective. Journal of Marine Science and Engineering. 2024; 12(1):12. https://0-doi-org.brum.beds.ac.uk/10.3390/jmse12010012

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Pérez-Bódalo, Eduardo, Rafael d’Amore-Domenech, and Teresa J. Leo. 2024. "CO2 Marine Transportation from a Techno-Energetic Perspective" Journal of Marine Science and Engineering 12, no. 1: 12. https://0-doi-org.brum.beds.ac.uk/10.3390/jmse12010012

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