Next Article in Journal
Integration of Passivated Gold Mirrors into Microfabricated Alkali Vapor Cells
Next Article in Special Issue
Perovskite/Pyrochlore Composite Mineral-like Ceramic Fabrication for 90Sr/90Y Immobilization Using SPS-RS Technique
Previous Article in Journal
Thickness, Adhesion and Microscopic Analysis of the Surface Structure of Single-Layer and Multi-Layer Metakaolin-Based Geopolymer Coatings
Previous Article in Special Issue
Dental Ceramics: Fabrication Methods and Aesthetic Characterization
 
 
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Article

Sintering Behavior, Microstructure and Microwave Dielectric Properties of Li2TiO3-Based Solid Solution Ceramics with Lithium Fluoride Addition for Low-Temperature Co-Fired Ceramic Applications

Advanced Ceramics Research Center, School of Materials Science and Engineering, Anhui University of Technology, Ma’anshan 243032, China
*
Author to whom correspondence should be addressed.
Submission received: 7 September 2023 / Revised: 28 September 2023 / Accepted: 3 October 2023 / Published: 4 October 2023
(This article belongs to the Special Issue Preparation and Application of Multifunctional Ceramic Materials)

Abstract

:
Nowadays, low-temperature co-fired ceramic (LTCC) technology has become one of the main forms of manufacturing electronic devices. However, a majority of microwave dielectric ceramics are not suitable as LTCC materials due to their high sintering temperatures. Developing novel LTCC materials with good microwave dielectric properties is extremely urgent. In this paper, an LiF sintering aid was added to Li2Ti0.8(Co1/3Nb2/3)0.2O3 (LTCN) ceramics to explore new LTCC materials. The sintering behavior, microstructure and microwave dielectric properties of LTCN + x wt% LiF ceramics were investigated in detail. The results indicated that the addition of LiF increased the degree of disorder in the LTCN matrix, transforming it from a monoclinic to a cubic crystal system. The ceramics exhibited relatively dense and homogeneous microstructures at the sintering temperature of 950 °C as the LiF doping amount was not less than 2 wt%. By LiF doping, the quality factor (Q × f) value was significantly enhanced due to the improved microstructure. Meanwhile, the temperature coefficient of resonant frequency (τf) of LTCN ceramics was successfully regulated to the near zero value owing to the negative τf characteristic of LiF. Excellent microwave dielectric properties of dielectric constant (εr) = 19.01, Q × f = 144,890 GHz, τf = −1.52 ppm/°C were obtained when the sample doped 3 wt% LiF was sintered at 950 °C for 3 h. Furthermore, the good chemical compatibility of the LTCN-3 wt% LiF ceramic with silver electrodes suggested that the ceramic was a potential material for LTCC applications.

1. Introduction

In the material family, oxides have attracted much attention due to their excellent mechanical properties, physical properties, and chemical properties [1,2] and, therefore, have been widely used in the field of optoelectronics, catalysis and electronics. In recent decades, the rapid development of wireless communications has made microwave dielectric ceramic devices with oxide components, such as duplexers, dielectric filters and multiplexers, a new research hotspot [3,4,5]. Moreover, low-temperature co-fired ceramic (LTCC) technology, which occupies a crucial role in the integration and miniaturization of multilayer devices, has become one of the dominant forms of fabricating electronic devices, and has raised the requirements for microwave dielectric ceramics. In addition to excellent dielectric properties, LTCCs also require relatively low sintering temperatures (below the melting point of metal electrode) to ensure co-fire with metal electrodes such as silver (Ag) [6,7,8,9]. However, the majority of microwave dielectric ceramics have high sintering temperatures (>1000 °C) which are not suitable for LTCC applications. As a result, the development of new microwave ceramics with good dielectric properties and low sintering temperatures is extremely urgent.
Lithium (Li)-based rock salt materials have been widely investigated as candidate materials for microwave applications [5,10,11,12]. Among them, lithium metatitanate (Li2TiO3) is an excellent candidate due to its suitable dielectric constant and cheap raw materials [6]. However, its Q × f (Q = tanδ−1, tanδ and f refer to dielectric loss and resonant frequency, respectively) value (63,500 GHz) is relatively low due to Li volatilization caused by an excessively high sintering temperature and microstructure deterioration caused by an order–disorder phase transition [13]. To resolve this problem, the oxide doping method is generally used. For instance, Bian et al. [14] revealed that a small amount of magnesium oxide (MgO) doping could improve the Q × f value by lowering the ordering degree of Li2TiO3. Zhang et al. [15] revealed that the Q × f value of Li2TiO3 could be enhanced by increasing the packing fraction by doping small amounts of nickel oxide (NiO). However, doping single oxides to the ceramic matrix will not always work in the improvement of the τf value [16]. Recent studies have shown that complex ion doping can modulate the τf of Li2TiO3 but can improve the Q × f value. The replacement of Ti4+ ions with (Mg1/3Nb2/3)4+ ions not only inhibits the formation of cracks in the ceramic but also suppresses the reduction in Ti4+ ions and the diffusion of Li+ ions, successfully increasing the Q × f value of Li2TiO3 from 63,500 GHz to 113,774 GHz, and adjusting the τf value from +20.3 ppm/°C to +13.38 ppm/°C [17]. Chen et al. and Zhang et al. have also made good progress in the study of (Co1/3Nb2/3)4+ and (Al0.5Nb0.5)4+ complex ions replacing Ti4+ ions, respectively [18,19]. Shortly afterwards, Zhan et al. developed novel microstrip antenna with remarkable wide temperature stability for millimeter wave applications by introducing 10.8 mol% LMTZN into the Li2TiO3 system [20]. However, the issue of the high sintering temperatures of Li2TiO3-based ceramics still does not have a suitable solution.
As we know, a common way of lowering the sintering temperature of Li2TiO3-based ceramics is adding glasses or oxides with a low melting point. For example, Chen et al. [20] used Li2O-ZnO-B2O3 to decrease the sintering temperature of Li2TiO3 ceramics to 900 °C. Guo et al. [21] utilized boric acid (H3BO3) to lower the sintering temperature of Li2Ti0.8(Cu1/3Nb2/3)0.2O3 from 1140 °C to 860 °C. Li2Ti0.75(Mg1/3Nb2/3)0.25O3 ceramics with a near-zero τf value (+4.3 ppm/°C and −6.1 ppm/°C) and low sintering temperature (910 °C and 870 °C) have been successfully obtained after doping 2 wt% vanadium pentoxide (V2O5) and 1 wt% 0.6CuO–0.4B2O3 additions, respectively [22]. A sintering temperature below 950 °C (~790 °C) has been also obtained in a 1 wt% CuO–B2O3 doped Li2Ti0.98Mg0.02O2.96F0.04–1 wt% niobium pentoxide (Nb2O5) ceramic system [23]. However, these low-temperature sintering aids, especially glass materials, would inevitably deteriorate the Q × f value of the matrix because of higher dielectric losses. In contrast, lithium fluoride (LiF), which has the same rock salt structure as Li2TiO3, exhibits a low sintering temperature (800 °C) and a high Q × f (78,800 GHz), making it well suited as a low-temperature sintering aid [24,25,26,27]. For example, Hao et al. [28] reduced the sintering temperature to 950 °C by adding 2.5 wt% LiF to Li2TiO3. Meanwhile, the Q × f of Li2TiO3 was improved because of the enhancement in the microstructure. The sintering temperatures of the fluorine oxides Li5Ti2O6F and Li7Ti3O9F were below 950 °C, and the Q × f values were also greatly improved [29,30]. In our previous work, the sintering temperature of Li2Ti0.9(Zn1/3Ta2/3)0.1O3 was reduced to 950 °C using LiF as sintering aid, and a high Q × f value (110,090 GHz) was also obtained [31]. Therefore, it is a viable solution to use LiF as a low-temperature sintering aid for Li2TiO3-based ceramics.
On the one hand, it is obvious from Table 1 that the Li2Ti0.8(Co1/3Nb2/3)0.2O3 ceramic has a higher Q × f compared with the others. On the other hand, the Li2Ti0.8(Co1/3Nb2/3)0.2O3 with a positive τf value can be mixed with LiF to obtain a ceramic material with a near-zero τf value. Meanwhile, the sintering temperature of LTCN ceramics can be effectively decreased due to the low melting point (848 °C) of LiF. As far as we know, the effects of LiF additions on the sintering behavior, microstructure and microwave dielectric properties of Li2Ti0.8(Co1/3Nb2/3)0.2O3 solid-solution ceramics have not been reported. For such a purpose, Li2Ti0.8(Co1/3Nb2/3)0.2O3-x wt% LiF (x = 1–5) ceramics were prepared by the solid-state reaction method in this paper. As expected, a novel microwave dielectric material with a low sintering temperature, high Q × f and near-zero τf was successfully obtained. Furthermore, the sintering properties, microwave dielectric properties and chemical compatibility of the ceramics with silver electrodes were investigated in detail.

2. Materials and Methods

2.1. Materials

Lithium carbonate (Li2CO3, 99.99%), titanium oxide (TiO2, 99%), cobalt monoxide (CoO, 99%), niobium oxide (Nb2O5, 99.9%) and lithium fluoride (LiF, 99.99%) were provided by Aladdin Biochemical Technology Co., Ltd. (Aladdin Chemical Reagent Company, Shanghai, China).

2.2. Fabrication of LTCN + x wt% LiF Ceramics

Traditional solid-state reaction method was used to synthesize the LTCN + x wt% LiF ceramics. After drying in an oven, all raw materials were weighed stoichiometrically. The LTCN pre-sintered powder was obtained by wet milling in a nylon jar for 8 h using alcohol as solvent and yttria-stabilized tetragonal zirconia polycrystals (Y-TZP) balls as ball-milling medium. Subsequently, the slurry was dried at 80 °C for 4 h and calcined at 850 °C for 2 h to obtain the LTCN powder. The LTCN powder was crushed and 1–5 wt% LiF was added to it, respectively, and then ball milled again for 8 h. After drying the ball-milled powder, a 5 wt% concentration of polyvinyl alcohol (PVA) solution was added to increase its adhesion. The prefabricated powder was pressed into cylinders with a diameter and thickness of 10 mm and 5 mm, respectively. The cylinders were placed in an alumina crucible with a lid and covered with a powder of the same composition (to prevent evaporation of the volatile elements, lithium, cobalt and fluorine), heated to 600 °C for 2 h to expel PVA and sintered at 900–1000 °C for 3 h. Finally, to investigate the chemical compatibility of the LTCN + x wt% LiF ceramics, 20 wt% Ag powder was added to the ceramic powder, the mixture was pressed into sheets and then sintered at 950 °C for 3 h.

2.3. Structural and Properties Characterizations

The bulk density of the samples was determined by the Archimedes method (XS64, Mettler Toledo, USA) with a medium of deionized water. Analysis of the phase structure of the samples was carried out by X-ray diffractometry (Ultima IV, Rigaku Corporation, Showashima, Tokyo, Japan) operating at 30 mA and 45 kV with Cu Kα radiation in the range of 2θ angles from 15° to 75°. The microscopic morphology of the samples was observed by scanning electron microscopy (SEM, Mira3, Tescan, Czech) at an accelerating voltage of 30 kV and the elemental composition of the samples was analyzed by energy dispersive X-ray spectroscopy (EDS, AztecOne, Oxford Instruments, London, UK). The εr and Q × f values in microwave frequencies ranging from 8.0 to 12.0 GHz were measured by the Hakki–Coleman dielectric resonator method and cavity approach using vector network analyzer (N5230C, Agilent, Palo Alto, California, USA), respectively. The value of τf was calculated from the resonant frequencies f25 and f85 measured at 25 °C and 85 °C by Equation (1).
τ f = ( f 85 f 25 ) 60 × f 25 × 10 6   ( p p m / ° C )

3. Results and Discussion

3.1. Phase Composition and Structure Analysis

The X-ray diffraction (XRD) patterns of LTCN + x wt% LiF (x = 0–5) ceramics sintered at 950 °C for 3 h are shown in Figure 1a. Meanwhile, the XRD pattern of the pure LTCN ceramic is presented in Figure 1 as comparison. It is obvious from Figure 1a that the transition from an ordered monoclinic phase to a disordered cubic phase occurs after LiF doping. That is, all LTCN + x wt% LiF ceramics present pure cubic Li2TiO3 phases (PDF # 03-1024). As shown in Figure 1b, the (200) peak shifts to a higher 2θ direction with increasing LiF content. This phenomenon should be attributed to the variation in lattice parameters according to the Bragg equation (Equation (2)):
n λ = 2 d s i n θ
where d, θ, λ and n are the crystal spacing, Bragg angle, X-ray wavelength and number of reflection levels, respectively. The general formula for LTCN + x wt% LiF ceramics can be expressed as Li(2−x)/(3−2x)Ti(0.8−0.8x)/(3−2x)Co(0.2/3−0.2x/3)(3−2x)Nb(0.4/3−0.4x/3)(3−2x)O(3−3x)/(3−2x)Fx/(3−2x) based on the MgO-type rock salt structure. Therefore, the [Li2/3Ti0.8/3(Co1/3Nb2/3)0.2/3]2+ ion with an effective ionic radius of 0.71 Å is replaced by the Li+ ion with an effective ionic radius of 0.76 Å and the O2− ion with an effective ionic radius of 1.4 Å is substituted by the F with an effective radius of 1.33 Å [34]. The substitution of cations increases the ionic radius by 0.05 Å and the replacement of anions decreases the ionic radius by 0.07 Å, which indicates a decrease in the net ionic radius of 0.02 Å. This type of substitution leads to a contraction of the lattice and a smaller spacing of the crystal planes, causing the diffraction peaks of the X-rays to be shifted to a higher angle. The calculated cell volumes of LTCN + x wt% LiF (x = 0–5) ceramics (see Table 2) also further confirm this phenomenon. Our result is consistent with the phenomenon in a LiF-doped Li2TiO3 system reported by Ding et al. [35].

3.2. Density and Microscopic Morphology Analysis

Figure 2a shows the bulk density of LTCN + x wt% LiF ceramics (x = 1–5) sintered at different temperatures for 3 h. When adding 1 wt% LiF to LTCN ceramics, the density keeps increasing with the sintering temperature and still fails to densify at 1000 °C. When the doping amount rises to 2 wt%, the density rises significantly and the densification temperature of the ceramics is stable at 950 °C. This variation indicates that the doping of LiF has an outstanding effect on the sintering behavior of LTCN ceramics and successfully reduces the densification temperature of LTCN ceramics from 1300 °C to 950 °C. Figure 2b shows the diameter shrinkage of LTCN ceramic sintered samples at 950 °C for different LiF doping amounts. As the LiF doping amount increases from 1 wt% to 5 wt%, the diameter shrinkage shows an increasing and then decreasing trend, reaching a maximum value of 11% at x = 4. The apparent density shows a similar trend with the x value and reaches a saturation value of about 3.07 g/cm3 at x = 4. The maximum density of the LTCN + 4 wt% LiF sample is higher than the density (< 2.97 g/cm3) of Li2TiO3 that was synthesized from nano powders [36]. The increasing bulk density of LiF doping at 1–4 wt% can be attributed to the accelerated mass transport along the boundary by the formation of a liquid phase of LiF during the sintering process. When the LiF content is up to 5 wt%, the excess liquid phase can form too thick a film between the grains, which is counterproductive to mass transfer. That is, LiF mainly promotes the sintering performance of LTCN ceramics in two ways: On the one hand, it replaces O with F with a smaller effective ionic radius to weaken the oxygen bond strength and, hence, the intrinsic sintering temperature is reduced. On the other hand, it forms a liquid phase (with a melting point of 845 °C) during the sintering process to enhance the grain boundary mass transfer [28].
Figure 3 shows the SEM images and grain size distributions of LTCN ceramics sintered at 1300 °C for 3 h and LTCN ceramics doped with 1–5 wt% LiF sintered at 950 °C for 3 h, respectively. The grain sizes in the insets were obtained by measuring the grain size of at least 100 grains according to the linear intercept method using the Nano Measurer software. A significant increase in pores can be found after doping 1 wt% LiF into the LTCN ceramic, revealing that 1 wt% LiF is insufficient for densifying the ceramics at lower sintering temperatures, e.g., 950 °C. When the LiF doping amount is greater than 2 wt%, the microstructure of the samples becomes denser and clearer grain boundaries and a more uniform grain can be found. Figure 3a–f shows that a significant decrease in the average grain size [from 23.1 μm to (2.8–7.2) μm] occurs when the LiF is introduced due to the declined sintering temperature. In general, the higher the sintering temperature, the larger the average grain size for a given material composition. In addition, the average grain size increases with the increase in LiF content, increasing from 2.8 μm at x = 2 to 7.2 μm at x = 5. This can be explained as large liquid phase accelerates the grain growth. A similar phenomenon has been reported in Li2MgTi0.7(Mg1/3Nb2/3)0.3O4-doped LiF ceramics [37]. As a result, a moderate amount of LiF can significantly improve the microstructure of LTCN ceramics.
The SEM images of 3 wt% LiF-doped ceramics sintered at 950 °C for 3 h and corresponding EDS element mapping results, except the Li element, are shown in Figure 4. It is evident that the oxygen (O), titanium (Ti), cobalt (Co), niobium (Nb) and fluorine (F) are uniformly distributed throughout the region and no segregation is observed in any region. The proportions of the elements in the inset of Figure 4g are close to the stoichiometric ratio.

3.3. Microwave Dielectric Properties Analysis

Figure 5a,b shows the εr and Q × f values of LTCN + x wt% LiF ceramics (x = 1–5) sintered at 900–1000 °C for 3 h, respectively. As can be seen, the trend of the dielectric constant as a function of the sintering temperature is consistent with the variation in the density in Figure 2, showing that the density is the main factor affecting the dielectric constant. A high density means that the number of pores with a low εr value (εr,air ≈ 1) is reduced. However, the variation in the dielectric constant for different LiF doping amounts does not strictly follow the law of density variation. It is well known that in addition to density and phase composition, dielectric polarizability is a major influence on the dielectric constant of ceramics [38,39]. Here, the dielectric polarization rates of Li+ (1.20 Å) and F (1.62 Å) are lower than [Ti0.8(Co1/3Nb2/3)0.2]4+ (2.98 Å) and O2− (2.01 Å), respectively [40]. That is, the εr value should decrease gradually with the increasing LiF doping amount if the effect of density on the εr value can be ignored. Therefore, as shown by the dependence of εr on x in Figure 4a, it can be seen that the εr value of LTCN + x wt% LiF ceramics is determined by the density and dielectric polarizability.
It has been well documented that quality factors are closely related to density, grain size, second phase and crystal structure [41,42,43]. In this study, the trend of the Q × f value with sintering temperature is similar to that of the εr value. However, the Q × f value is not maximized at x = 4, which is the case of the density, but reaches a maximum value of 144,890 GHz at x = 3. This suggests that many factors other than density also have a significant effect on the Q × f value of LTCN + x wt% LiF ceramics. Since the second phase does not exist in LTCN + x wt% LiF ceramics, the effects of grain size and the amount of LiF doping are focused on. At x ≤ 3, the increase in density and grain size plays a significant role in the improvement of the Q × f value. Previous studies have shown that the excessive addition of LiF has a significant negative effect on Q × f [31]. Therefore, the excess LiF causes a decreasing trend in the Q × f values of the ceramics as x > 3 [44]. However, the effect of all these factors on Q × f is difficult to quantify.
Figure 6 shows the variation in the τf value of LTCN + x wt% LiF ceramics sintered at 950 °C for 3 h. It is clearly seen that the τf value gradually decreases with the increase in LiF doping amount, mainly due to the moderating effect of LiF with a negative τf value (−135 ppm/°C) on LTCN with a positive τf value (+9.27 ppm/°C) [45,46]. In this study, the near-zero τf values are achieved at 2 ≤ x ≤ 4, although the LiF doping amount has a significant effect on the Q × f values (Figure 5b). Therefore, the balance between the τf value and the Q × f value is important for practical applications of microwave dielectric ceramics. In summary, the LTCN + 3 wt% LiF ceramic sintered at 950 °C for 3 h exhibits good microwave dielectric properties of εr = 19.01, Q × f = 144,890 GHz and τf = −1.52 ppm/°C.
Table 3 provides a comparison of sintering temperatures and microwave dielectric properties of some ceramics with rock salt structures. Compared with other ceramics, the LTCN-3 wt% LiF ceramic has the best overall performance. Its Q × f value is significantly higher than that of the ceramics, except for the Li2MgTi0.7(Mg1/3Nb2/3)0.3O4-3 wt% LiF ceramic, as shown in Table 3. However, the sintering temperature of the Li2MgTi0.7(Mg1/3Nb2/3)0.3O4-3 wt% LiF ceramic is too high (1100 °C) to meet the requirements of LTCC technology. Therefore, the LTCN-3 wt%LiF ceramic is very competitive in rock salt structure compounds for LTCC applications because of its low sintering temperature and excellent microwave dielectric properties.

3.4. Chemical Compliance with Silver Electrode Analysis

The chemical compatibility is an important criterion to determine whether ceramics can be used as LTCC materials. To study the chemical compatibility of LTCN + x wt% LiF ceramics, 20 wt% Ag powder was mixed with LTCN + 3 wt% LiF ceramic powder, these powders were pressed into the cylinder and were sintered at 950 °C for 3 h. The results of XRD, SEM and EDS elemental analyses of LTCN + 3 wt% LiF co-fired with silver are shown in Figure 7. It is obvious from Figure 7a that the XRD pattern matches well with the diffraction peaks of c-Li2TiO3 (PDF # 03-1024) and Ag (PDF # 04-0783), and no impurity phase appears. From the inset of Figure 7a, the brighter A and the darker B are clearly separated. According to the EDS elemental analysis results of points A and B in Figure 6b, point A is the monolithic Ag and point B is the LTCN + 3 wt% LiF ceramic, implying that there is no chemical reaction between the ceramic and Ag. Hence, the LTCN + 3 wt% LiF ceramic is a promising material for LTCC applications.

4. Conclusions

In this paper, the phase structure, microstructure, microwave dielectric properties and chemical compatibility with Ag electrodes of LTCN + x wt% LiF ceramics were investigated. A continuous solid solution was formed throughout the entire range of LiF content. The addition of LiF transformed the LTCN matrix from an ordered monoclinic phase to a disordered cubic phase. By LiF doping, the sintering temperature of LTCN ceramics was effectively reduced to 950 °C and the quality factor (Q × f) value was significantly enhanced due to the improved microstructure. Meanwhile, the τf of LTCN ceramics was successfully regulated to the near zero value, owing to the negative τf of LiF. Excellent microwave dielectric properties of εr = 19.01, Q × f = 144,890 GHz, τf = −1.52 ppm/°C were achieved for the LTCN + 3 wt % LiF ceramic sintered at 950 °C for 3 h. The chemical compatibility results showed that there is no chemical reaction between the ceramic and Ag. All results indicate that the LTCN + 3 wt % LiF ceramic is a promising material for LTCC applications.

Author Contributions

Conceptualization, J.L.; methodology, Z.W. and Y.G.; validation, J.L. and Z.W.; preparation, Y.G. and Z.W.; characterization, Y.G. and Z.W.; writing—original draft preparation, Y.G.; writing—review and editing, J.L.; supervision, J.L. All authors have read and agreed to the published version of the manuscript.

Funding

This work was supported by the Natural Science Foundation of Anhui Provincial Education Department (KJ2019A0054).

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

All data are available from the corresponding author.

Conflicts of Interest

The authors declare no conflict of interest.

References

  1. Masin, B.; Ashok, K.; Jayalatha, T.; Supriya, N.; Sreemoolanadhan, H.; Prabhakaran, K. A study of densification and enhanced microwave dielectric properties of Al2O3–polystyrene ceramic composites. J. Electron. Mater. 2023, 52, 6019–6030. [Google Scholar] [CrossRef]
  2. Ahmad, T.; Ullah, B.; Lei, W.; Lu, W.Z. Band gap engineering and microwave dielectric properties evolution of mixed (Sr, La, Ce)TiMgO3 titanate–aluminate system. Ceram. Int. 2023, 49, 6307–6313. [Google Scholar] [CrossRef]
  3. Guo, W.J.; Ma, Z.Y.; Luo, Y.; Chen, Y.G. Structure, defects, and microwave dielectric properties of Al-doped and Al/Nd co-doped Ba4Nd9.33Ti18O54 ceramics. J. Adv. Ceram. 2022, 11, 629–640. [Google Scholar] [CrossRef]
  4. Djouada, D.; Bouzit, N.; Delfouf, R.; Chioukh, L.; Martinez Jiménez, J.P. Dielectric characterization of heterogeneous composites using time domain spectroscopy and microwave test benches in microwave frequency. ECS J. Solid State Sci. Technol. 2023, 12, 063003. [Google Scholar] [CrossRef]
  5. Bao, J.; Zhang, Y.P.; Kimura, H.; Wu, H.T.; Yue, Z.X. Crystal structure, chemical bond characteristics, infrared reflection spectrum, and microwave dielectric properties of Nd2(Zr1−xTix)3(MoO4)9 ceramics. J. Adv. Ceram. 2023, 12, 82–92. [Google Scholar] [CrossRef]
  6. Ivetić, T.B.; Xia, Y.; Benzine, O.; Petrović, J.; Papan, J.; Lukić-Petrović, S.R.; Litvinchuk, A.P. Structure, electrochemical impedance and Raman spectroscopy of lithium-niobium- titanium-oxide ceramics for LTCC technology. Ceram. Int. 2021, 47, 4944–4953. [Google Scholar] [CrossRef]
  7. Sarmento, J.S.; Paiva, D.V.M.; de Araújo, E.V.; Silva, M.A.S.; Sombra, A.S.B.; Mazzetto, S.E.; Fechine, P.B.A. Dielectric properties of MCuSi4O10(M = Ca, Sr, Ba) electro ceramic at RF and microwave frequencies. Appl. Phys. A 2023, 129, 72. [Google Scholar] [CrossRef]
  8. Chen, G.H.; Xu, H.R.; Yuan, C.L. Microstructure and microwave dielectric properties of Li2Ti1−x(Zn1/3Nb2/3)xO3 ceramics. Ceram. Int. 2013, 39, 4887–4892. [Google Scholar] [CrossRef]
  9. Reda, A.E. Effect of ZnO on sintering and microwave dielectric properties of 0.5CaTiO3-0.5(Li0.5La0.5)TiO3 ceramics. J. Indian Chem. Soc. 2023, 100, 100901. [Google Scholar] [CrossRef]
  10. Fu, Z.F.; Liu, P.; Ma, J.L.; Chen, X.M.; Zhang, H.W. New high Q low-fired Li2Mg3TiO6 microwave dielectric ceramics with rock salt structure. Mater. Lett. 2016, 164, 436–439. [Google Scholar] [CrossRef]
  11. Bi, J.X.; Li, C.C.; Zhang, Y.H.; Xing, C.F.; Yang, C.H.; Wu, H.T. Crystal structure, infrared spectra and microwave dielectric properties of ultra low-loss Li2Mg4TiO7 ceramics. Mater. Lett. 2017, 196, 128–131. [Google Scholar] [CrossRef]
  12. Huang, C.L.; Tseng, Y.W.; Chen, J.Y. High-Q dielectrics using ZnO-modified Li2TiO3 ceramics for microwave applications. J. Eur. Ceram. Soc. 2012, 32, 3287–3295. [Google Scholar] [CrossRef]
  13. Bian, J.J.; Wang, L.; Yuan, L.L. Microwave dielectric properties of Li2-xTi1−4xNb3xO3 (0 ≤ x ≤ 0.1). Mater. Sci. Eng. B 2009, 164, 96–100. [Google Scholar] [CrossRef]
  14. Bian, J.J.; Dong, Y.F. New high Q microwave dielectric ceramics with rock salt structures: (1−x)Li2TiO3 + xMgO system (0 ≤ x ≤ 0.5). J. Eur. Ceram. Soc. 2010, 30, 325–330. [Google Scholar] [CrossRef]
  15. Zhang, J.; Zuo, R.Z. Low-temperature fired thermal-stable Li2TiO3–NiO microwave dielectric ceramics. J. Mater. Sci. Mater. Electron. 2016, 27, 7962–7968. [Google Scholar] [CrossRef]
  16. Martins, V.C.; Oliveira, R.G.M.; Carmo, F.F.; Silva, M.A.S.; Pereira, S.A.; Goes, J.C.; Costa, M.M.; Gouveia, D.X.; Sombra, A.S.B. High thermal stability OF Li2TiO3-Al2O3 composite in the microwave C-Band. J. Phys. Chem. Solids 2019, 125, 51–56. [Google Scholar] [CrossRef]
  17. Du, M.K.; Li, L.X.; Yu, S.H.; Sun, Z.; Qiao, J.L. High-Q microwave ceramics of Li2TiO3 co-doped with magnesium and niobium. J. Am. Ceram. Soc. 2018, 101, 4066–4075. [Google Scholar] [CrossRef]
  18. Chen, W.S.; Hung, M.L.; Hsu, C.H. Effects of (Co1/3Nb2/3)4+ substitution on microstructure and microwave dielectric properties of Li2Ti1−x(Co1/3Nb2/3)xO3 ceramics for applications in ceramic antenna. J. Asian Ceram. Soc. 2021, 9, 433–442. [Google Scholar] [CrossRef]
  19. Zhang, T.W.; Zuo, R.Z.; Zhang, J. Structure, microwave dielectric properties, and low-temperature sintering of acceptor/donor co-doped Li2Ti1−x(Al0.5Nb0.5)xO3 ceramics. J. Am. Ceram. Soc. 2016, 99, 825–832. [Google Scholar] [CrossRef]
  20. Chen, G.H.; Yang, Y. Low-temperature sintering and microwave dielectric properties of Li2TiO3 based ceramics. J. Mater. Sci. Mater. Electron. 2013, 24, 1012–1017. [Google Scholar] [CrossRef]
  21. Guo, H.H.; Fu, M.S.; Zhou, D.; Du, C.; Wang, P.J.; Pang, L.X.; Liu, W.F.; Sombra, A.S.B.; Su, J.Z. Design of a high-efficiency and -gain antenna using novel low-loss, temperature-stable Li2Ti1−x(Cu1/3Nb2/3)xO3 microwave dielectric ceramics. ACS Appl. Mater. Interfaces 2021, 13, 912–923. [Google Scholar] [CrossRef] [PubMed]
  22. Guo, H.H.; Zhou, D.; Du, C.; Wang, P.J.; Liu, W.F.; Pang, L.X.; Wang, Q.P.; Su, J.Z.; Singh, C.; Trukhanov, S. Temperature stable Li2Ti0.75(Mg1/3Nb2/3)0.25O3-based microwave dielectric ceramics with low sintering temperature and ultra-low dielectric loss for dielectric resonator antenna applications. J. Mater. Chem. C 2020, 8, 4690–4700. [Google Scholar] [CrossRef]
  23. Wang, D.; Li, L.X.; Du, M.K.; Zhan, Y. A low-sintering temperature microwave dielectric ceramic for 5G LTCC applications with ultralow loss. Ceram. Int. 2021, 47, 28675–28684. [Google Scholar] [CrossRef]
  24. Song, X.Q.; Du, K.; Li, J.; Lan, X.K.; Lu, W.Z.; Wang, X.H.; Lei, W. Low-fired fluoride microwave dielectric ceramics with low dielectric loss. Ceram. Int. 2019, 45, 279–286. [Google Scholar] [CrossRef]
  25. Tarakina, N.V.; Neder, R.B.; Denisova, T.A.; Maksinova, L.G.; Baklanova, Y.V.; Tyutyunnik, A.P.; Zubkov, V.G. Defect crystal structure of new TiO(OH)2 hydroxide and related lithium salt Li2TiO3. Dalton. Trans. 2010, 39, 8168–8176. [Google Scholar] [CrossRef]
  26. Fehr, T.; Schmidbauer, E. Electrical conductivity of Li2TiO3 ceramics. Solid. State. Ion. 2007, 178, 35–41. [Google Scholar] [CrossRef]
  27. Bian, J.J.; Wu, J.Y.; Wang, L. Structural evolution, sintering behavior and microwave dielectric properties of (1−x)Li3NbO4xLiF (0 ≤ x ≤ 0.9). J. Eur. Ceram. Soc. 2012, 32, 1251–1259. [Google Scholar] [CrossRef]
  28. Hao, Y.Z.; Yang, H.; Chen, G.H.; Zhang, Q.L. Microwave dielectric properties of Li2TiO3 ceramics doped with LiF for LTCC applications. J. Alloys Compd. 2013, 552, 173–179. [Google Scholar] [CrossRef]
  29. Zhang, Z.W.; Tang, Y.; Xiang, H.C.; Yang, A.; Wang, Y.; Yin, C.Z.; Tian, Y.F.; Fang, L. Li5Ti2O6F: A new low–loss oxyfluoride microwave dielectric ceramic for LTCC applications. J. Mater. Sci. 2020, 55, 107–115. [Google Scholar] [CrossRef]
  30. Zhang, Z.W.; Fang, L.; Xiang, H.C.; Xu, M.Y.; Tang, Y.; Jantunen, H.L.; Li, C.C. Structural, infrared reflectivity spectra and microwave dielectric properties of the Li7Ti3O9F ceramic. Ceram. Int. 2019, 45, 10163–10169. [Google Scholar]
  31. Liu, X.L.; Wang, Z.X.; She, X.Y.; Jia, Q.L.; Li, J.M. Improved microstructure and high quality factor of Li2Ti0.9(Zn1/3Ta2/3)0.1O3 microwave ceramics with LiF additive for LTCC applications. J. Eur. Ceram. Soc. 2023, 43, 1469–1476. [Google Scholar] [CrossRef]
  32. Liu, L.T.; Guo, W.J.; Yan, S.J.; Liu, P.; Du, J.L.; Zhang, Y.P.; Wu, H.T.; Chen, Y.G.; Yue, Z.X. Microstructure, Raman spectroscopy, THz time domain spectrum and microwave dielectric properties of Li2Ti1−x(Zn1/3Ta2/3)xO3 ceramics. Ceram. Int. 2023, 49, 6864–6872. [Google Scholar]
  33. Liu, L.T.; Guo, W.J.; Li, H.; Liu, P.; Qin, S.T.; Rong, X.X.; Liu, T.T.; Du, J.L.; Zhang, Y.P.; Chen, Y.G.; et al. The effect of (Mg1/3Ta2/3)4+ on the structure, Raman vibration, Terahertz time domain spectroscopy and dielectric properties for the Li2TiO3 ceramic. Ceram. Int. 2023, 49, 10186–10192. [Google Scholar] [CrossRef]
  34. Shannon, R.D. Revised effective ionic radii and systematic studies of interatomic distances in halides and chalcogenides. Acta. Cryst. A 1976, 32, 751–767. [Google Scholar] [CrossRef]
  35. Ding, Y.M.; Bian, J.J. Structural evolution, sintering behavior and microwave dielectric properties of (1 − x)Li2TiO3 + xLiF ceramics. Mater. Res. Bull. 2013, 48, 2776–2781. [Google Scholar] [CrossRef]
  36. Jung, C.H. Sintering characterization of Li2TiO3 ceramic breeder powders prepared by the solution combustion synthesis process. J. Nucl. Mater. 2005, 341, 148–152. [Google Scholar] [CrossRef]
  37. Yang, Y.K.; Liu, F.L.; Zhang, Y.W.; Li, M.F.; Liang, F.; Wu, H.T. Microwave dielectric properties of ultra-low loss Li2MgTi0.7(Mg1/3Nb2/3)0.3O4 ceramics sintered at low temperature by LiF addition. Ceram. Int. 2018, 44, 12238–12244. [Google Scholar] [CrossRef]
  38. Kumar, A.V.; Subramanian, V.; Sivasubramanian, V. Enhanced microwave dielectric properties of ZnNb2O6 by heterovalent ion substitution. J. Alloys Compd. 2023, 944, 169202. [Google Scholar] [CrossRef]
  39. Kan, A.; Hirabayashi, R.; Takahashi, S.; Ogawa, H. Low-temperature crystallization and microwave dielectric properties of forsterite generated in MgO–SiO2 system following LiF addition. Ceram. Int. 2023, 49, 9883–9892. [Google Scholar] [CrossRef]
  40. Shannon, R.D. Dielectric polarizabilities of ions in oxides and fluorides. J. Appl. Phys. 1993, 73, 348–365. [Google Scholar] [CrossRef]
  41. Wang, Z.X.; Guo, Y.F.; Li, J.M. Investigation on phase structure, spectral characteristics, microstructure and microwave dielectric properties of Li2Zn[Ti1−x(Co1/3Nb2/3)x]3O8 (0.0 ≤ x ≤ 0.4) ceramics. Ceram. Int. 2023, 49, 15304–15314. [Google Scholar] [CrossRef]
  42. Forghani, M.; Paydar, M.H.; Podonak, M.K.; Li, L. Microstructure and dielectric properties of novel MgTiO3-xwt% MgAl2O4 microwave dielectric composite ceramics. J. Mater. Sci. Mater. Electron. 2023, 34, 690. [Google Scholar] [CrossRef]
  43. Kumar, R.A.; Dutta, A.; Sinha, T.P. Structural and dielectric properties of microwave dielectric materials xBa(Zn1/3Ta2/3)O3-(1−x)La(Zn1/2Ti1/2)O3. J. Electroceramics. 2023, 50, 1–10. [Google Scholar] [CrossRef]
  44. Liu, B.; Sha, K.; Jia, Y.Q.; Huang, Y.H.; Hu, C.C.; Li, L.; Wang, D.W.; Zhou, D.; Song, K.X. High quality factor cold sintered LiF ceramics for microstrip patch antenna applications. J. Eur. Ceram. Soc. 2021, 41, 4835–4840. [Google Scholar] [CrossRef]
  45. Pulphol, P.; Vittayakorn, W.; Bongkarn, T.; Kolodiazhnyi, T.; Pongampai, S.; Maluangnont, T.; Vittayakorn, N. The tuning of temperature stability in ultralow loss (Ba/Sr) zirconate microwave dielectric. Ferroelectrics 2022, 601, 59–69. [Google Scholar] [CrossRef]
  46. Gupta, R.; Kim, E.Y.; Shin, H.S.; Lee, G.Y.; Yeo, D.H. Structural, microstructural, and microwave dielectric properties of (Al1−xBx)2Mo3O12 ceramics with low dielectric constant and low dielectric loss for LTCC applications. Ceram. Int. 2023, 49, 22690–22701. [Google Scholar] [CrossRef]
  47. Wang, Z.X.; Guo, Y.F.; Li, J.M.; Li, C.H. A novel oxyfluoride ceramic in Li2TiO3–LiF system for LTCC applications. Ceram. Int. 2023, 49, 33425–33431. [Google Scholar] [CrossRef]
  48. Zhai, S.M.; Liu, P.; Zhang, S.S. A novel high-Q oxyfluoride Li4Mg2NbO6F microwave dielectric ceramic with low sintering temperature. J. Eur. Ceram. Soc. 2021, 41, 4478–4483. [Google Scholar] [CrossRef]
Figure 1. (a) XRD patterns of LTCN + x wt% LiF (x = 0–5) ceramics sintered at 950 °C, (b) amplified profile of the XRD patterns at 42.5°–44.5°.
Figure 1. (a) XRD patterns of LTCN + x wt% LiF (x = 0–5) ceramics sintered at 950 °C, (b) amplified profile of the XRD patterns at 42.5°–44.5°.
Coatings 13 01732 g001
Figure 2. (a) bulk density of LTCN ceramics with different LiF contents sintered at 900–1000 °C for 3 h, (b) diameter shrinkage of LTCN + x wt% LiF ceramics sintered at 950 °C.
Figure 2. (a) bulk density of LTCN ceramics with different LiF contents sintered at 900–1000 °C for 3 h, (b) diameter shrinkage of LTCN + x wt% LiF ceramics sintered at 950 °C.
Coatings 13 01732 g002
Figure 3. SEM images and average grain size distributions of LTCN + x wt% LiF (x = 0–5) ceramics: (a) x = 0, (b) x = 1, (c) x = 2, (d) x = 3, (e) x = 4, (f) x = 5.
Figure 3. SEM images and average grain size distributions of LTCN + x wt% LiF (x = 0–5) ceramics: (a) x = 0, (b) x = 1, (c) x = 2, (d) x = 3, (e) x = 4, (f) x = 5.
Coatings 13 01732 g003
Figure 4. SEM images (a) of 3 wt% LiF-doped ceramic sintered at 950 °C for 3 h and corresponding EDS element mapping results of (b) O element (c) Ti element, (d) Co element, (e) Nb element, (f) F element and (g) EDS elemental analysis results of spot A.
Figure 4. SEM images (a) of 3 wt% LiF-doped ceramic sintered at 950 °C for 3 h and corresponding EDS element mapping results of (b) O element (c) Ti element, (d) Co element, (e) Nb element, (f) F element and (g) EDS elemental analysis results of spot A.
Coatings 13 01732 g004
Figure 5. (a) εr values of LTCN + x wt% LiF ceramics sintered at 900–1000 °C for 3 h, (b) Q × f values of LTCN + x wt% LiF ceramics sintered at 900–1000 °C for 3 h.
Figure 5. (a) εr values of LTCN + x wt% LiF ceramics sintered at 900–1000 °C for 3 h, (b) Q × f values of LTCN + x wt% LiF ceramics sintered at 900–1000 °C for 3 h.
Coatings 13 01732 g005
Figure 6. τf values of LTCN + x wt% LiF ceramics sintered at 950 °C for 3 h.
Figure 6. τf values of LTCN + x wt% LiF ceramics sintered at 950 °C for 3 h.
Coatings 13 01732 g006
Figure 7. (a) XRD pattern and SEM image, (b) EDS elemental analysis results of points A and B in the co-fired ceramic.
Figure 7. (a) XRD pattern and SEM image, (b) EDS elemental analysis results of points A and B in the co-fired ceramic.
Coatings 13 01732 g007
Table 1. Microwave dielectric properties of some Li2TiO3-based ceramics.
Table 1. Microwave dielectric properties of some Li2TiO3-based ceramics.
Ceramic SystemεrQ × f (GHz)τf (ppm/°C)Reference
0.8Li2TiO3-0.2MgO19.2106,226+3.56[14]
0.8Li2TiO3-0.2NiO20.483,608+1.97[16]
0.7Li2TiO3-0.3ZnO22.9599,800−32.7[12]
Li2Ti0.8(Cu1/3Nb2/3)0.2O318.377,840+9.8[21]
Li2Ti0.85(Zn1/3Ta2/3)0.15O318.69102,531+11.8[32]
Li2Ti0.85(Mg1/3Ta2/3)0.15O319.4880,005+9.5[33]
Li2Ti0.7(Co1/3Nb2/3)0.3O321.3110,0000[18]
Li2Ti0.7(Al1/3Nb2/3)0.3O321.2181,800+12.8[19]
Li2Ti0.7(Mg1/3Nb2/3)0.3O319.01113,774+13.38[17]
Li2Ti0.8(Co1/3Nb2/3)0.2O318.83102,500+9.27This work
Table 2. Lattice parameters and cell volumes of LTCN + x wt% LiF ceramics.
Table 2. Lattice parameters and cell volumes of LTCN + x wt% LiF ceramics.
x ValueLattice Parameter (a = b = c) (Å)Cell Volume (Å3)
14.1518(8)71.570(9)
24.1516(7)71.559(7)
34.1504(1)71.495(0)
44.1495(4)71.449(9)
54.1488(7)71.415(1)
Table 3. Comparison of sintering temperature and microwave dielectric properties of some ceramics with rock salt structures.
Table 3. Comparison of sintering temperature and microwave dielectric properties of some ceramics with rock salt structures.
Ceramic SystemST. (°C)εrQ × f (GHz)τf (ppm/°C)Reference
Li2TiO3-2.5 wt%LiF95024.0175500+36.2[28]
Li2Ti0.9(Zn1/3Ta2/3)0.1O3-3 wt%LiF95023.14110,090+3.25[31]
0.9Li2TiO3-0.1LiF110023.6108,000+4.2[35]
Li2MgTi0.7(Mg1/3Nb2/3)0.3O4-3 wt% LiF110016.32145,384−16.33[37]
Li3TiO3F90017.2896,280−32.7[47]
Li5Ti2O6F88019.679,500−29.6[29]
Li7Ti3O9F95022.588,200−24.2[30]
Li4Mg2NbO6F90015.5393,300−39.8[48]
LTCN-3 wt%LiF95019.01144,890−1.52This work
ST.: Sintering temperature.
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content.

Share and Cite

MDPI and ACS Style

Guo, Y.; Wang, Z.; Li, J. Sintering Behavior, Microstructure and Microwave Dielectric Properties of Li2TiO3-Based Solid Solution Ceramics with Lithium Fluoride Addition for Low-Temperature Co-Fired Ceramic Applications. Coatings 2023, 13, 1732. https://0-doi-org.brum.beds.ac.uk/10.3390/coatings13101732

AMA Style

Guo Y, Wang Z, Li J. Sintering Behavior, Microstructure and Microwave Dielectric Properties of Li2TiO3-Based Solid Solution Ceramics with Lithium Fluoride Addition for Low-Temperature Co-Fired Ceramic Applications. Coatings. 2023; 13(10):1732. https://0-doi-org.brum.beds.ac.uk/10.3390/coatings13101732

Chicago/Turabian Style

Guo, Yunfeng, Zexing Wang, and Jiamao Li. 2023. "Sintering Behavior, Microstructure and Microwave Dielectric Properties of Li2TiO3-Based Solid Solution Ceramics with Lithium Fluoride Addition for Low-Temperature Co-Fired Ceramic Applications" Coatings 13, no. 10: 1732. https://0-doi-org.brum.beds.ac.uk/10.3390/coatings13101732

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

Article Metrics

Back to TopTop