Processes, Properties and Applications of Metal Additive Manufacturing

A special issue of Metals (ISSN 2075-4701). This special issue belongs to the section "Additive Manufacturing".

Deadline for manuscript submissions: 31 July 2024 | Viewed by 1633

Special Issue Editors


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Guest Editor
1 School of Mechanical Engineering, Jiangnan University, Wuxi 214122, China
2 Jiangsu Province Engineering Research Center of Micro-Nano Additive and Subtractive Manufacturing, Wuxi 214122, China
Interests: laser powder bed fusion; NiTi SMAs; bioinspired structures

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Guest Editor
School of Mechanical Engineering, Jiangsu University, Zhenjiang 212013, China
Interests: laser powder bed fusion; Ni-based composites; mechanical properties

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Guest Editor
College of Mechanical Engineering, Chongqing University of Technology, Chongqing 400054, China
Interests: mechanical properties; lattice structures; laser powder bed fusion; porous bone scaffolds

Special Issue Information

Dear Colleagues,

Additive manufacturing (AM) and three-dimensional (3D) printing, based on the innovational principle of the incremental addition of a material to build a part directly in its final or near-final geometry, have been accelerating the development of advanced manufacturing technologies. Metal AM has seen great industrial adoption and maturation, especially in the aerospace and medical fields. Currently, metal AM methods are mainly divided into laser-based, electron beam-based, and arc-based AM technologies according to the heat source type. High-energy beam-based AM, due to its high energy density and rapid heating/cooling nature, can produce an ultrahigh temperature gradient within a mesoscale molten pool and a huge solidification rate. As a result, a non-equilibrium metastable microstructure and attendant unique physical or chemical properties can be formed. In recent years, after the long-term contribution of metal AM research in improving component densification and forming quality, it has entered a new stage of development where more attention is being paid to the enhancement and breakthrough of mechanical properties and the functionalization of components. At present, this work has gradually developed several prominent research hotspots including the multi-scale modeling and in situ monitoring of AM process, AM of nanoparticle-reinforced metal matrix composites, AM of graded functional materials, innovation design and the AM of function-driven porous structures, etc.

In this Special Issue, we welcome articles that focus on the novel designs, metallurgical process controls, property characterizations and particular applications of additive manufactured metals. High-performance functional materials developed using metal AM methods are of special interest, with a high implementation potential in functionality programming that allows the production of highly adaptable functional metal parts.

Dr. Chenglong Ma
Dr. Hongmei Zhang
Dr. Shuai Ma
Guest Editors

Manuscript Submission Information

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Keywords

  • metal-based additive manufacturing
  • metal matrix composite
  • multi-scale modeling
  • process monitor
  • porous structures
  • mechanical properties
  • functionalities

Published Papers (1 paper)

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Research

13 pages, 3698 KiB  
Article
Experimental and Crystal Plasticity Finite Element Investigations of Plastic Anisotropy in Additively Manufactured Ti6Al4V Alloy
by Zhanfeng Wang, Mengyu Xu, Xiao Liu, Qing Lin, Xiaoxuan Huang and Hongmei Zhang
Metals 2024, 14(1), 130; https://0-doi-org.brum.beds.ac.uk/10.3390/met14010130 - 22 Jan 2024
Viewed by 958
Abstract
Additive manufacturing, particularly the laser powder bed fusion (LPBF) technique, has ushered in a new era of intricate metallic component fabrication, leveraging the exceptional performance of the Ti6Al4V alloy. However, the intricate mechanical behavior of additively manufactured Ti6Al4V, particularly its anisotropic attributes stemming [...] Read more.
Additive manufacturing, particularly the laser powder bed fusion (LPBF) technique, has ushered in a new era of intricate metallic component fabrication, leveraging the exceptional performance of the Ti6Al4V alloy. However, the intricate mechanical behavior of additively manufactured Ti6Al4V, particularly its anisotropic attributes stemming from non-equilibrium microstructures, presents a formidable challenge. In this study, we embark on a comprehensive exploration of the anisotropic mechanical properties exhibited by LPBFed Ti6Al4V alloy. The interplay between microstructure and tensile response is unraveled by integrating experimental investigations with crystal plasticity finite element (CPFE) simulations. The acquired empirical data with CPFE model predictions are harmonized through systematic tensile tests along distinct processing orientations. The results unveil the genesis of plastic anisotropy within the LPBFed Ti6Al4V alloy, ascribed to the emergence of columnar grains meticulously aligned along the building direction, despite the intricate material microstructure inherent to additive manufacturing. These findings collectively furnish a holistic comprehension of the intricate nexus between material attributes and the mechanical manifestations intrinsic to metal components realized through additive manufacturing modalities. Full article
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