Smart Manufacturing Systems and Processes

A special issue of Machines (ISSN 2075-1702). This special issue belongs to the section "Advanced Manufacturing".

Deadline for manuscript submissions: 31 December 2024 | Viewed by 3690

Special Issue Editors


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Guest Editor
Department of Mathematical and Industrial Engineering, Polytechnique Montréal, Montreal, QC, Canada
Interests: smart manufacturing; machining; modeling; digital twins; multisensor data fusion; optimization

E-Mail Website
Guest Editor
Department of Mathematical and Industrial Engineering, Polytechnique Montréal, Montreal, QC, Canada
Interests: automated process planning; advanced manufacturing; digital transformation; interoperability
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

The manufacturing industry faces several challenges related to the volatility of demand, the speed of emergence of new products and mass customization. However, enhancing productivity and product quality with off-line optimization techniques using time-consuming and costly machining experiments does not help manufacturers respond to new market requirements and therefore weakens their competitiveness. In the era of Industry 4.0, driven by digitalization developments and ever-increasing global competitiveness, the manufacturing industry needs smart and agile machining systems and processes. Over the last few years, and taking advantage of the development of new communication technologies (Internet of Things—IoT, Communication Protocols), non-invasive sensors, big data analytics and cloud computing, several research works have been carried out on the development of cyber-physical systems, including CPSs and Digital Twins (DTs), for monitoring and controlling CNC Machine Tools (CNMTs) and optimizing machining conditions. Nevertheless, a significant amount of work is still needed to validate these technologies under an industrial environment. Efforts should focus on the development of robust predictive models and enhancing their computational speed, the virtualization of physical systems (CNCMTs, cutting tools, lubrication systems, etc.), real-time data acquisition and decision making, fog–edge–cloud computing and the interoperability of CPSs and DTs.  

Topics within the scope of this Special Issue include, but are not limited to:

  • Machine diagnostics and prognostics (condition monitoring);
  • Systems and control engineering;
  • Applications of automation;
  • Mechanical engineering;
  • Computer engineering;
  • Mechatronics;
  • Mechanical systems, machines and related components;
  • Machine vision.

Dr. Walid Jomaa
Dr. Christophe Danjou
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Machines is an international peer-reviewed open access monthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2400 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • CNC Machines Tools
  • cyber-physical systems
  • Digital Twins
  • big data management and analytics
  • automation
  • interoperability
  • digital thread
  • multisensor data fusion
  • data acquisition
  • smart monitoring and control
  • precision machining
  • intelligent process planning

Published Papers (3 papers)

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Research

24 pages, 4491 KiB  
Article
Re-Entrant Green Scheduling Problem of Bearing Production Shops Considering Job Reworking
by Yansen Wang, Jianwei Shi, Wenjie Wang and Cheng Li
Machines 2024, 12(4), 281; https://0-doi-org.brum.beds.ac.uk/10.3390/machines12040281 - 22 Apr 2024
Viewed by 312
Abstract
To solve various reworking and repair problems caused by unqualified bearing product quality inspections, this paper introduces a green re-entrant scheduling optimization method for bearing production shops considering job reworking. By taking into account quality inspection constraints, this paper establishes an integrated scheduling [...] Read more.
To solve various reworking and repair problems caused by unqualified bearing product quality inspections, this paper introduces a green re-entrant scheduling optimization method for bearing production shops considering job reworking. By taking into account quality inspection constraints, this paper establishes an integrated scheduling mathematical model based on the entire processing–transportation–assembly process of bearing production shops with the goals for minimizing the makespan, total carbon emissions, and waste emissions. To solve these problems, the concepts of the set of the longest common machine routes (SLCMR) and the set of the shortest recombination machine combinations (SSRMC) were used to propose the re-entrant scheduling optimization method, based on system reconfiguration, to enhance the system stability and production scheduling efficiency. Then, a multi-objective hybrid optimization algorithm, based on a neighborhood local search (MOOA-LS), is proposed to improve the search scope and optimization ability by constructing a multi-level neighborhood search structure. Finally, this paper takes a bearing production shop as an example to carry out the case study and designs a series of experimental analyses and comparative tests. The final results show that in the bearing production process, the proposed model and algorithm can effectively realize green and energy-saving re-entrant manufacturing scheduling. Full article
(This article belongs to the Special Issue Smart Manufacturing Systems and Processes)
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25 pages, 23005 KiB  
Article
A Hybrid Approach for Predicting Critical Machining Conditions in Titanium Alloy Slot Milling Using Feature Selection and Binary Whale Optimization Algorithm
by Amirsajjad Rahmani, Faramarz Hojati, Mohammadjafar Hadad and Bahman Azarhoushang
Machines 2023, 11(8), 835; https://0-doi-org.brum.beds.ac.uk/10.3390/machines11080835 - 16 Aug 2023
Viewed by 990
Abstract
Monitoring the machining process is crucial for providing cost-effective, high-quality production and preventing unwanted accidents. This study aims to predict critical machining conditions related to surface roughness and tool breakage in titanium alloy slot milling. The Siemens SINUMERIK EDGE (SE) Box system collects [...] Read more.
Monitoring the machining process is crucial for providing cost-effective, high-quality production and preventing unwanted accidents. This study aims to predict critical machining conditions related to surface roughness and tool breakage in titanium alloy slot milling. The Siemens SINUMERIK EDGE (SE) Box system collects signals from the spindle and axes of a CNC machine tool. In this study, features were extracted from signals in time, frequency, and time–frequency domains. The t-test and the binary whale optimization algorithm (BWOA) were applied to choose the best features and train the support vector machine (SVM) model with validation and training data. The SVM hyperparameters were optimized simultaneously with feature selection, and the model was tested with test data. The proposed model accurately predicted critical machining conditions for unbalanced datasets. The classification model indicates an average recall, precision, and accuracy of 80%, 86%, and 95%, respectively, when predicting workpiece quality and tool breakage. Full article
(This article belongs to the Special Issue Smart Manufacturing Systems and Processes)
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12 pages, 3523 KiB  
Article
Safety Analysis of Small Rail Roadway Stacker Based on Parametric Design
by Wendong Wu, Zhaoqiang Chen, Jun Wu and Yudong Wang
Machines 2023, 11(1), 8; https://doi.org/10.3390/machines11010008 - 21 Dec 2022
Viewed by 1435
Abstract
The small rail roadway stacker is the core equipment of the automated three-dimensional warehouse. Its design directly affects the development trend of the logistics industry, enterprise production efficiency and economic benefits. In this paper, a parametric model of the small rail roadway stacker [...] Read more.
The small rail roadway stacker is the core equipment of the automated three-dimensional warehouse. Its design directly affects the development trend of the logistics industry, enterprise production efficiency and economic benefits. In this paper, a parametric model of the small rail roadway stacker is developed using the parametric design method, according to the working principle and load-bearing. The safety of the small-sized tracked roadway stacker in three working states is analyzed using the finite element method, according to the working conditions and stress conditions of the small rail roadway stacker. Consequently, it is deduced that all the safety parameters meet the design requirements in the limit state. Moreover, the SolidWorks and ANSYS Workbench software are used for secondary development, while C# is used to compile the parametric design software of the small rail roadway stacker, which integrates the functions of three-dimensional model design, engineering drawing generation and finite element security analysis into a program software. Furthermore, by the visual parameter setting and command operation, the program background automatically calls the design software for design and safety analysis. Finally, the example verifies the efficiency of the parametric design software for the small rail roadway stacker. Full article
(This article belongs to the Special Issue Smart Manufacturing Systems and Processes)
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