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Innovative Thermal Spraying Techniques and Strategies for Surface Protecting and Modification

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Thin Films and Interfaces".

Deadline for manuscript submissions: closed (20 September 2022) | Viewed by 1837

Special Issue Editors


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Guest Editor
Thermal Spray Center, Department of Materials Science and Engineering, Faculty of Chemistry, University of Barcelona, 08028 Barcelona, Spain
Interests: thermal spraying; surface engineering; cold gas spray; additive manufacturing; corrosion and wear protection
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E-Mail Website
Guest Editor
Thermal Spray Center CPT, University of Barcelona, Martí i Franqués 1, 7a Planta, 08028 Barcelona, Spain
Interests: thermal spraying; sprayed coatings; plasma spray; cold gas spray; corrosion protection; surface protecting and modification
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

For decades, thermal spraying (TS) has widely been considered an optimal choice for the application of coatings with the goal of protecting materials from corrosion, oxidation, and wear degradation. The variety of TS techniques that exist, ranging from the conventional deposition techniques, which require both kinetic and thermal energy (high particle velocity and temperature), to the newest technique (cold gas spray) in which mainly kinetic energy is used for coating formation, allows the deposition of a huge variety of materials for modifying the functionality of materials’ surfaces with this protective purpose. Nowadays, TS processes are still of great interest for the development of smart coatings with new protective functionalities (e.g., self-healing, self-lubricated, and superhydrophobic properties), and for this it is no doubt true that the newest TS techniques (CGS, suspension plasma spray) will make a key contribution to the future of TS technology. Consequently, this Special Issue aims to investigate and address the future challenges of thermal spraying in terms of improving coating functionalities and developing new thermal spray processes in different advanced industrial sectors. Original research articles as well as review papers on the state of the art of the thermal spraying for surface protection purposes are welcome.

Dr. Vicente Albaladejo
Prof. Dr. Irene García Cano
Guest Editors

Manuscript Submission Information

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Keywords

  • cold gas spray
  • suspension plasma spray
  • wear
  • corrosion protection
  • smart coatings
  • self-lubricated coatings
  • self-healing coatings

Published Papers (1 paper)

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Research

17 pages, 4755 KiB  
Article
Metal Knitting: A New Strategy for Cold Gas Spray Additive Manufacturing
by Rodolpho F. Vaz, Vicente Albaladejo-Fuentes, Javier Sanchez, Unai Ocaña, Ziortza G. Corral, Horacio Canales and Irene G. Cano
Materials 2022, 15(19), 6785; https://0-doi-org.brum.beds.ac.uk/10.3390/ma15196785 - 30 Sep 2022
Cited by 5 | Viewed by 1598
Abstract
Cold Spray Additive Manufacturing (CSAM) is an emergent technique to produce parts by the additive method, and, like other technologies, it has pros and cons. Some advantages are using oxygen-sensitive materials to make parts, such as Ti alloys, with fast production due to [...] Read more.
Cold Spray Additive Manufacturing (CSAM) is an emergent technique to produce parts by the additive method, and, like other technologies, it has pros and cons. Some advantages are using oxygen-sensitive materials to make parts, such as Ti alloys, with fast production due to the high deposition rate, and lower harmful residual stress levels. However, the limitation in the range of the parts’ geometries is a huge CSAM con. This work presents a new conceptual strategy for CSAM spraying. The controlled manipulation of the robot arm combined with the proper spraying parameters aims to optimize the deposition efficiency and the adhesion of particles on the part sidewalls, resulting in geometries from thin straight walls, less than 5 mm thick, up to large bulks. This new strategy, Metal Knitting, is presented regarding its fundamentals and by comparing the parts’ geometries produced by Metal Knitting with the traditional strategy. The Metal Knitting described here made parts with vertical sidewalls, in contrast to the 40 degrees of inclination obtained by the traditional strategy. Their mechanical properties, microstructures, hardness, and porosity are also compared for Cu, Ti, Ti6Al4V, 316L stainless steel, and Al. Full article
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