Advance in Mechanical and Thermal Characterization of Polymer Composites

The addition of nano- and microfillers to carbon-fiber-reinforced polymers (CFRPs) to improve their static mechanical properties is attracting growing research interest because their introduction does not increase the weight of parts made from CFRPs. However, the current understanding of the high strain rate deformation behaviour of CFRPs containing nanofillers/microfillers is limited. The present study investigated the dynamic impact properties of carbon-fiber-reinforced phenolic composites (CFRPCs) modified with microfillers. The CFRPCs were fabricated using 2D woven carbon fibers, two phenolic resole resins (HRJ-15881 and SP-6877), and two microfillers (colloidal silica and silicon carbide (SiC)). The amount of microfillers incorporated into the CFRPCs varied from 0.0 wt.% to 2.0 wt.%. A split-Hopkinson pressure bar (SHPB), operated at momentums of 15 kg m/s and 28 kg m/s, was used to determine the impact properties of the composites. The evolution of damage in the impacted specimens was studied using optical stereomicroscope and scanning electron microscope. It was found that, at an impact momentum of 15 kg m/s, the impact properties of HRJ-15881-based CFRPCs increased with SiC addition up to 1.5 wt.%, while those of SP-6877-based composites increased only up to 0.5 wt.%. At 28 kg m/s, the impact properties of the composites increased up to 0.5 wt.% SiC addition for both SP-6877 and HRJ-15881 based composites. However, the addition of colloidal silica did not improve the dynamic impact properties of composites based on both phenolic resins at both impact momentums. The improvement in the impact properties of composites made with SiC microfiller can be attributed to improvement in crystallinity offered by the α-SiC type microfiller used in this study. No fracture was observed in specimens impacted at an impact momentum of 15 kg m/s. However, at 28 kg m/s, edge chip-off and cracks extending through the surface were observed at lower microfiller addition (≤1 wt.%), which became more pronounced at higher microfiller loading (≥1.5 wt.%). Full article

This study revolves around the issues raised by the current semiconductor device metal casings (mainly composed of aluminum and its alloys), such as resource and energy consumption, complexity of the production process, and environmental pollution. To address these issues, researchers have proposed an eco-friendly and high-performance alternative material—Al₂O₃ particle-filled nylon composite functional material. This research conducted detailed characterization and analysis of the composite material through scanning electron microscopy (SEM) and differential scanning calorimetry (DSC). The results show that the Al₂O₃ particle-filled nylon composite material has a significantly superior thermal conductivity, about twice as high as that of pure nylon material. Meanwhile, the composite material has good thermal stability, maintaining its performance in high-temperature environments above 240 °C. This performance is attributed to the tight bonding interface between the Al₂O₃ particles and the nylon matrix, which not only improves the heat transfer efficiency but also significantly enhances the material’s mechanical properties, with a strength of up to 53 MPa. This study is of great significance, aiming to provide a high-performance composite material that can alleviate resource consumption and environmental pollution issues, with excellent polishability, thermal conductivity, and moldability, which is expected to play a positive role in reducing resource consumption and environmental pollution problems. In terms of potential applications, Al₂O₃/PA6 composite material can be widely used in heat dissipation components for LED semiconductor lighting and other high-temperature heat dissipation components, thereby improving product performance and service life, reducing energy consumption and environmental burden, and laying a solid foundation for the development and application of future high-performance eco-friendly materials. Full article

In this study, polyether ether ketone (PEEK) composites reinforced with newly developed water-dispersible polyimide (PI)-sized carbon fibers (CFs) were developed to enhance the effects of the interfacial interaction between PI-sized CFs and a PEEK polymer on their thermo-mechanical properties. The PI sizing layers on these CFs may be induced to interact vigorously with the p-phenylene groups of PEEK polymer chains because of increased electron affinity. Therefore, these PI-sized CFs are effective for improving the interfacial adhesion of PEEK composites. PEEK composites were reinforced with C-CFs, de-CFs, and PI-sized CFs. The PI-sized CFs were prepared by spin-coating a water-dispersible PAS suspension onto the de-CFs, followed by heat treatment for imidization. The composites were cured using a compression molding machine at a constant temperature and pressure. Atomic force and scanning electron microscopy observations of the structures and morphologies of the carbon fiber surfaces verified the improvement of their thermo-mechanical properties. Molecular dynamics simulations were used to investigate the effects of PI sizing agents on the stronger interfacial interaction energy between the PI-sized CFs and the PEEK polymer. These results suggest that optimal amounts of PI sizing agents increased the interfacial properties between the CFs and the PEEK polymer. Full article

With the International Maritime Organization (IMO) reinforcing environmental regulations on the shipbuilding industry, the demand for fuels, such as liquefied natural gas (LNG) and liquefied petroleum gas (LPG), has soared. Therefore, the demand for a Liquefied Gas Carrier for such LNG and LPG also increases. Recently, CCS carrier volume has been increasing, and damage to the lower CCS panel has occurred. To withstand liquefied gas loads, the CCSs should be fabricated using a material with improved mechanical strength and thermal performance compared with the conventional material. This study proposes a polyvinyl chloride (PVC)-type foam as an alternative to commercial polyurethane foam (PUF). The former material functions as both insulation and a support structure primarily for the LNG-carrier CCS. To investigate the effectiveness of the PVC-type foam for a low-temperature liquefied gas storage system, various cryogenic tests, namely tensile, compressive, impact, and thermal conductivity, are conducted. The results illustrate that the PVC-type foam proves stronger than PUF in mechanical performance (compressive, impact) across all temperatures. In the tensile test, there are reductions in strength with PVC-type foam but it meets CCS requirements. Therefore, it can serve as insulation and improve the overall CCS mechanical strength against increased loads under cryogenic temperatures. Additionally, PVC-type foam can serve as an alternative to other materials in various cryogenic applications. Full article

Recently, polymer concrete (PC) has been widely used in many civil engineering applications. PC shows superiority in major physical, mechanical, and fracture properties comparing to ordinary Portland cement concrete. Despite many suitable characteristics of thermosetting resins related to processing, the thermal resistance of polymer concrete composite is relatively low. This study aims to investigate the effect of incorporating short fibers on mechanical and fracture properties of PC under different ranges of high temperatures. Short carbon and polypropylene fibers were added randomly at a rate of 1 and 2% by the total weight of the PC composite. The exposure temperatures cycles were ranged between 23 to 250 °C. Various tests were conducted including flexure strength, elastic modulus, toughness, tensile crack opening, density, and porosity to evaluate the effect of addition of short fibers on fracture properties of PC. The results show that the inclusion of short fiber lead to an increase in the load carrying capacity of PC by an average of 24% and limits the crack propagation. On the other hand, the enhancement of fracture properties of based PC containing short fibers is vanished at high temperature (250 °C), but still more efficient than ordinary cement concrete. This work could lead to broader applications of polymer concrete exposed to high temperatures. Full article

The properties of glass fiber composites were improved by strengthening the interlaminar regions using electrospun nanofibers mats. However, the chaotic nature of the electrospinning process at the collector restricts the controlled deposition and alignment of nanofibers and limits the use of electrospun nanofibers as secondary reinforcements. Hence, auxiliary vertical electrodes were used, which drastically reduced the diameter of the nanofibers from 450 nm to 150 nm and also improved the alignment of nanofibers. The aligned nanofibers were then used for doping the functionalized single-walled carbon nanotubes (f-SWCNTs) with nanofibers, which controlled the inherent issues associated with SWCNTs such as agglomeration, poor dispersion, and alignment. This process produced f-SWCNTs doped nanofiber mats. A series of tensile, three-point flexural, and Charpy impact tests showed that 30 vol% glass fiber composites reinforced with 0.5 wt% of randomly oriented nanofiber (RONFs) mats improved the properties of the hybrid composites compared to 0.1 wt%, 0.2 wt%, and 1 wt% RONFs mats reinforced glass fiber hybrid composites. The increase in properties for 0.5 wt% composites was attributed to the higher specific surface area and resistance to the relative slip within the interlaminar regions. The 0.5 wt% RONFs were then used to produce 0.5 wt% of continuous-aligned nanofiber (CANFs) mats, which showed improved mechanical properties compared to 0.5 wt% randomly oriented nanofiber (RONFs) mats reinforced hybrid composites. The CANFs mats with reduced diameter increased the tensile strength, flexural strength, and impact resistance by 4.71%, 17.19%, and 20.53%, respectively, as compared to the random nanofiber mats. The increase in properties could be attributed to the reduced diameter, controlled deposition, and alignment of the nanofibers. Further, the highest increase in mechanical properties was achieved by the addition of f-SWCNTs doped CANFs mats strengthened hybrid composites, and the increase was 30.34% for tensile strength, 30.18% for flexural strength, and 132.29% for impact resistance, respectively. This improvement in properties was made possible by orderly alignments of f-SWCNTs within the nanofibers. The SEM images further confirmed that auxiliary vertical electrodes (AVEs) reduced the diameter, improved the alignment and molecular orientation of the nanofibers, and thus helped to reinforce the f-SWCNTs within the nanomats, which improved the properties of the glass hybrid composites. Full article

The flame-retardant polyamide 66 composites (FR-PA66) were prepared by in situ loading of amino-functionalized polyphosphazene microspheres (HCNP), which were synthesized in the laboratory and confirmed by a Fourier transform infrared spectrometer (FTIR), scanning electron microscope (SEM), and transmission electron microscope (TEM). The thermal stabilities and flame retardancy of FR-PA66 were measured using thermogravimetric analysis (TGA), a thermogravimetric infrared instrument (TG-IR), the limiting oxygen index (LOI), the horizontal and vertical combustion method (UL-94), and a cone calorimeter. The results illustrate that the volatile matter of FR-PA66 mainly contains carbon dioxide, methane₄, and water vapor under heating, accompanied by the char residue raising to 14.1 wt% at 600 °C and the value of the LOI and UL-94 rating reaching 30% and V-0, respectively. Moreover, the addition of HCNP decreases the peak of the heat release rate (pHRR), total heat release (THR), mass loss (ML), and total smoke release (TSR) of FR-PA66 to 373.7 kW/m², 106.7 MJ/m², 92.5 wt%, and 944.8 m²/m², respectively, verifying a significant improvement in the flame retardancy of PA66. Full article

A poly(methyl methacrylate-co-maleic anhydride) P(MMA-co-MA) copolymer was synthesized via radical polymerization. The synthesized P(MMA-co-MA) copolymer was identified by ¹H- and ¹³C-nuclear magnetic resonance spectroscopy (¹H-NMR), (¹³C-NMR), Fourier-transform infrared (FTIR) spectroscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The poly(butylene adipate-co-terephthalate) (PBAT)/P(MMA-co-MA)–SiO₂ composites were developed using a solution-casting method. The PBAT to P(MMA-co-MA) weight ratio was kept at 70:30, while the weight percentage of SiO₂ nanoparticles (NPs) was varied from 0.0 to 5.0 wt.%. SiO₂ was used for PBAT/P(MMA-co-MA) to solve the compatibility between PBAT and the P(MMA-co-MA) matrix. The PBAT/P(MMA-co-MA)–SiO₂ composites were characterized by studied FTIR spectroscopy, XRD, SEM, and TEM. A comparison of the composite film PBAT/P(MMA-co-MA)–SiO₂ (PBMS-3) with the virgin PBAT and P(MMA-co-MA) film revealed its good tensile strength (19.81 MPa). The WVTR and OTR for the PBAT/P(MMA-co-MA)–SiO₂ composites were much smaller than for PBAT/P(MMA-co-MA). The PBAT/P(MMA-co-MA)–SiO₂ WVTR and OTR values of the composites were 318.9 ± 2.0 (cc m⁻² per 24 h) and 26.3 ± 2.5 (g m⁻² per 24 h). The hydrophobicity of the PBAT/P(MMA-co-MA) blend and PBAT/P(MMA-co-MA)–SiO₂ composites was strengthened by the introduction of SiO₂, as measured by the water contact angle. The PBAT/P(MMA-co-MA)–SiO₂ composite films showed excellent antimicrobial activity against the food-pathogenic bacteria E. coli and S. aureus from the area of inhibition. Overall, the improved packaging characteristics, such as flexibility, tensile strength, low O₂ and H₂O transmission rate, and good antimicrobial activities, give the PBAT/P(MMA-co-MA)–SiO₂ composite film potential for use in food packaging applications. Full article

Fiber-reinforced polymer (FRP) composite materials are very versatile in use because of their high specific stiffness and high specific strength characteristics. The main limitation of this material is its brittle nature (mainly due to the low stiffness and low fracture toughness of resin) that leads to reduced properties that are matrix dominated, including impact strength, compressive strength, in-plane shear, fracture toughness, and interlaminar strength. One method of overcoming these limitations is using nanoparticles as fillers in an FRP composite. Thereby, this present paper is focused on studying the effect of nanofillers added to glass/epoxy composite materials on mechanical behavior. Multiwall carbon nanotubes (MWCNTs), nano-silica (NS), and nano-iron oxide (NFe) are the nanofillers selected, as they can react with the resin system in the present-case epoxy to contribute a significant improvement to the polymer cross-linking web. Glass/epoxy composites are made with four layers of unidirectional E-glass fiber modified by nanoparticles with four different weight percentages (0.1%, 0.2%, 0.5%, and 1.0%). For reference, a sample without nanoparticles was made. The mechanical characterizations of these samples were completed under tensile, compressive, flexural, and impact loading. To understand the failure mechanism, an SEM analysis was also completed on the fractured surface. Full article

In the presented work, the influence of two flame retardants—ammonium polyphosphates and 2,4,6-triamino-1,3,5-triazine on the polyurethane foam (PUR) systems were studied. In this paper, these interactive properties are studied by using the thermal analytical techniques, TGA and DTA, which enable the various thermal transitions and associated volatilization to be studied and enable the connection of the results with thermal and mechanical analysis, as are thermal conductivities, compression and bending behavior, hardness, flammability, and surface morphology. In this way, a greater understanding of what the addition of fire retardants to polyurethane foams means for system flammability itself and, on the other hand, how this addition affects the mechanical properties of PUR may be investigated. It was obtained that retardants significantly increase the fire resistance of the PURs systems while they do not affect the thermal conductivity and only slightly decrease the mechanical properties of the systems. Therefore, the presented systems seem to be applicable as thermal insulation where low heat conductivity coupled with high flame resistance is required. Full article