Advances in Precision Machining and Additive Manufacturing

A special issue of Applied Sciences (ISSN 2076-3417). This special issue belongs to the section "Additive Manufacturing Technologies".

Deadline for manuscript submissions: 20 October 2024 | Viewed by 2380

Special Issue Editors


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Guest Editor
School of Mechanical Engineering and Automation, Northeastern University, Shenyang 110819, China
Interests: grinding and precision machining; metal additive manufacturing; composite processing of additive and subtractive materials; micro-machining technology

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Guest Editor
College of Mechanical Engineering, Donghua University, Shanghai 201620, China
Interests: high-performance machining; grinding mechanism; brittle materials; micro-nano additive manufacturing
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School of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150001, China
Interests: ultra-precision machining; grinding; composite energy field manufacturing; laser; close-to-atomic manufacturing
Special Issues, Collections and Topics in MDPI journals

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Guest Editor
College of Mechanical and Vehicle Engineering, Chongqing University, No.174, Shazhengjie, Shapingba, Chongqing 400444, China
Interests: grinding; polishing; surface integrity; bionic manufacturing; functional surface; micro/nano manufacturing; grinding process and mechanism
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Special Issue Information

Dear Colleagues,

Precision machining technology is an advanced high-tech technology in modern machinery manufacturing. It introduces modern advanced technologies and is characterized as high-tech, modern, and intelligent. This technology needs to solve two problems: first, it must enhance machining accuracy in regard to form and position tolerance, dimensional accuracy, and surface condition. Second, it must improve process efficiency, as higher processing efficiency is sometimes difficult to achieve in conjunction with better machining accuracy. Precision machining includes micro-machining and ultra-micro machining, finishing, and other processing technologies and has been widely used in industrial robot manufacturing and machine tools and equipment. The continuous improvement of this technology is conducive to enterprises’ competitive advantages and industrial high-tech development. 

Additive manufacturing (AM), commonly known as 3D printing, is a manufacturing technology that integrates computer-aided design, material processing, and molding technologies and uses digital model files as its basis. It can manufacture solid objects by stacking special metal materials, non-metal materials, and medical biomaterials layer by layer, using methods such as extrusion, sintering, melting, light curing, spraying, etc., via software and numerical control systems. Additive manufacturing technology does not require traditional tools, fixtures, or multiple processing procedures and can quickly and accurately manufacture almost any complex shape parts on a single device, greatly reducing processing procedures and shortening the processing cycle. In recent years, metal additive manufacturing technology has been a hot topic at the forefront of international research, especially in areas such as additive equipment, additive manufacturing technology, the microstructure and properties of additive parts, etc. Furthermore, additive manufacturing technology is of great significance to the formation of personalized customized complex parts.

This Special Issue will focus on new ideas of precision machining methods and additive manufacturing technology. The topics discussed here will not only focus on various precision machining methods and their machining mechanisms, typical aspects machining accuracy and machining quality evaluation, and innovative new precision machining technologies but also on cutting-edge innovative research on various hot topics, such as the forming mechanisms of additive manufacturing materials, the microstructure and mechanical properties of additive manufacturing parts, and the additive manufacturing technology of new materials.

Dr. Xuelong Wen
Dr. Chongjun Wu
Dr. Chen Li
Dr. Guijian Xiao
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Applied Sciences is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2400 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • additive manufacturing
  • precision machining
  • machining mechanism
  • machining accuracy
  • surface quality

Published Papers (2 papers)

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18 pages, 7784 KiB  
Article
Characterizing the Vibration Responses of Flexible Workpieces during the Turning Process for Quality Control
by Chun Li, Zhexiang Zou, Wenbo Duan, Jiajie Liu, Fengshou Gu and Andrew David Ball
Appl. Sci. 2023, 13(23), 12611; https://0-doi-org.brum.beds.ac.uk/10.3390/app132312611 - 23 Nov 2023
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Abstract
The chatter that occurs during the turning operation, especially when cutting a slender and flexible shaft, determines the surface quality of the workpiece and the stability of the machining system. However, when building a dynamic model of a slender workpiece with a chuck [...] Read more.
The chatter that occurs during the turning operation, especially when cutting a slender and flexible shaft, determines the surface quality of the workpiece and the stability of the machining system. However, when building a dynamic model of a slender workpiece with a chuck and tailstock, it is generally regarded as a cantilever or simply supported beam, without consideration of the axial force and supported stiffness effect. In this work, a dynamic model for thin and flexible workpieces with different clamping boundary conditions was first built. Then, a finite element analysis (FEA) was used to study the influence of the axial force and supporting stiffness on the mode frequencies of the workpiece. A further analysis found that the relationship between support stiffness, axial force, and the dynamic response of the workpiece is nonlinear and far more complex than that of the simply supported beam model. The clamping force directly influenced the magnitude of the vibration response with the decrease of shaft stiffness during the turning process. These results were verified experimentally by measuring the vibrational response of slender shafts with different clamping modes using an on-rotor sensing (ORS) system. It proved that the proposed model shows advantages for the identification of dynamic vibration and quality control when machining slender workpieces. Full article
(This article belongs to the Special Issue Advances in Precision Machining and Additive Manufacturing)
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27 pages, 38200 KiB  
Case Report
Enhancing Metal Forging Tools and Moulds: Advanced Repairs and Optimisation Using Directed Energy Deposition Hybrid Manufacturing
by Radu Emanuil Petruse and Mihai-Ciprian Langa
Appl. Sci. 2024, 14(2), 567; https://0-doi-org.brum.beds.ac.uk/10.3390/app14020567 - 09 Jan 2024
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Abstract
This article investigates the efficacy of directed energy deposition (DED) processes in repairing forging tools and moulds, comparing mechanical properties between specimens fabricated from conventional sheet metal and those manufactured by DED techniques. A comparative analysis reveals significant mechanical differences between subtractive and [...] Read more.
This article investigates the efficacy of directed energy deposition (DED) processes in repairing forging tools and moulds, comparing mechanical properties between specimens fabricated from conventional sheet metal and those manufactured by DED techniques. A comparative analysis reveals significant mechanical differences between subtractive and DED-manufactured specimens, emphasising the nuanced balance between tensile strength and ductility in DED-produced components influenced by layering. Notable insights from scatter plot analyses highlight distinct material behaviours, particularly layer-dependent tendencies in DED-manufactured specimens. Regression-based predictive models aid in understanding material behaviours, aiding in informed material selection for manufacturing processes. Additionally, this article underlines the advantages of DED-based repair processes, highlighting precision, material efficiency, reduced lead times, and cost-effectiveness. The article studies die and mould repair, tool restoration, and critical considerations like material compatibility and quality assurance. The study concludes by emphasising the role of hybrid manufacturing in extending product lifecycles, in conformity with specific mechanical requirements, and fabricating complex geometries, despite potential higher costs in materials and technologies. Overall, this research demonstrates the efficacy of DED processes in enhancing component reliability and lifespan in metalworking industries. Full article
(This article belongs to the Special Issue Advances in Precision Machining and Additive Manufacturing)
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