Editor’s Choice Articles

Editor’s Choice articles are based on recommendations by the scientific editors of MDPI journals from around the world. Editors select a small number of articles recently published in the journal that they believe will be particularly interesting to readers, or important in the respective research area. The aim is to provide a snapshot of some of the most exciting work published in the various research areas of the journal.

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21 pages, 20122 KiB  
Article
Biodegradation and Antimicrobial Properties of Zinc Oxide–Polymer Composite Materials for Urinary Stent Applications
by Chaitra Venkatesh, Marco Laurenti, Marina Bandeira, Eduardo Lanzagorta, Lorenzo Lucherini, Valentina Cauda and Declan M. Devine
Coatings 2020, 10(10), 1002; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10101002 - 20 Oct 2020
Cited by 14 | Viewed by 4843
Abstract
Research advancements in the field of urinary stents have mainly been in the selection of materials and coatings to address commonly faced problems of encrustation and bacterial adhesion. In this study, polylactic acid (PLA) and polypropylene (PP) were evaluated with zinc oxide (ZnO) [...] Read more.
Research advancements in the field of urinary stents have mainly been in the selection of materials and coatings to address commonly faced problems of encrustation and bacterial adhesion. In this study, polylactic acid (PLA) and polypropylene (PP) were evaluated with zinc oxide (ZnO) coating to assess its ability to reduce or eliminate the problems of encrustation and bacteria adhesion. PLA and PP films were prepared via twin screw extrusion. ZnO microparticles were prepared using sol-gel hydrothermal synthesis. The as-prepared ZnO microparticles were combined in the form of a functional coating and deposited on both polymer substrates using a doctor blade technique. The ZnO-coated PP and PLA samples as well as their uncoated counterparts were characterized from the physicochemical standpoints, antibacterial and biodegradation properties. The results demonstrated that both the polymers preserved their mechanical and thermal properties after coating with ZnO, which showed a better adhesion on PLA than on PP. Moreover, the ZnO coating successfully enhanced the antibacterial properties with respect to bare PP/PLA substrates. All the samples were investigated after immersion in simulated body fluid and artificial urine. The ZnO layer was completely degraded following 21 days immersion in artificial urine irrespective of the substrate, with encrustations more evident in PP and ZnO-coated PP films than PLA and ZnO-coated PLA films. Overall, the addition of ZnO coating on PLA displayed better adhesion, antibacterial activity and delayed the deposition of encrustations in comparison to PP substrates. Full article
(This article belongs to the Special Issue Recent Developments in Antibacterial and/or Antifouling Surfaces)
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11 pages, 8066 KiB  
Article
A Comparative Study of Adhesion Evaluation Methods on Ophthalmic AR Coating Lens
by Xin Zhang, Wei Ma, Songjin Zhang, Hongliang Huang, Liu Ouyang, Wei Peng, Jiayi Ye and Cheng Chen
Coatings 2020, 10(10), 979; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10100979 - 14 Oct 2020
Cited by 1 | Viewed by 3849
Abstract
Ophthalmic resin lenses are widely used to correct myopia and defend harmful light waves. Ophthalmic lens with anti-reflective (AR) coating has become the mainstream product in the lens market. The AR coating is composed by inorganic metal oxides, which is very different to [...] Read more.
Ophthalmic resin lenses are widely used to correct myopia and defend harmful light waves. Ophthalmic lens with anti-reflective (AR) coating has become the mainstream product in the lens market. The AR coating is composed by inorganic metal oxides, which is very different to the organic lens substrate in thermal expansion coefficients. In a normal wearing environment, coating delaminating often occurs resulting that AR function is disabled. How to evaluate adhesion of the AR coating is important. In this paper, a specially designed cutting tool was used to scratch two grids on each surface of the lens. The peel off operation was carried out with the tape within specified adhesion range. The coating detachment was evaluated by visual inspection and microscopy based on the methods defined in ISO 2409 and GB 10810.4, the applicability was compared and discussed. Full article
(This article belongs to the Special Issue Manufacturing and Surface Engineering II)
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19 pages, 5958 KiB  
Article
The Effect of Electrolytic Solution Composition on the Structure, Corrosion, and Wear Resistance of PEO Coatings on AZ31 Magnesium Alloy
by Amirhossein Toulabifard, Maryam Rahmati, Keyvan Raeissi, Amin Hakimizad and Monica Santamaria
Coatings 2020, 10(10), 937; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10100937 - 30 Sep 2020
Cited by 40 | Viewed by 3674
Abstract
Plasma electrolytic oxidation coatings were prepared in aluminate, phosphate, and silicate-based electrolytic solutions using a soft-sparking regime in a multi-frequency stepped process to compare the structure, corrosion, and wear characteristics of the obtained coatings on AZ31 magnesium alloy. The XRD results indicated that [...] Read more.
Plasma electrolytic oxidation coatings were prepared in aluminate, phosphate, and silicate-based electrolytic solutions using a soft-sparking regime in a multi-frequency stepped process to compare the structure, corrosion, and wear characteristics of the obtained coatings on AZ31 magnesium alloy. The XRD results indicated that all coatings consist of MgO and MgF2, while specific products such as Mg2SiO4, MgSiO3, Mg2P2O7, and MgAl2O4 were also present in specimens based on the selected solution. Surface morphology of the obtained coatings was strongly affected by the electrolyte composition. Aluminate-containing coating showed volcano-like, nodular particles and craters distributed over the surface. Phosphate-containing coating presented a sintering-crater structure, with non-uniform distributions of micro-pores and micro-cracks. Silicate-containing coating exhibited a scaffold surface involving a network of numerous micro-pores and oxide granules. The aluminate-treated sample offered the highest corrosion resistance and the minimum wear rate (5 × 10−5 mm3 N−1 m−1), owing to its compact structure containing solely 1.75% relative porosity, which is the lowest value in comparison with other samples. The silicate-treated sample was degraded faster in long-term corrosion and wear tests due to its porous structure, and with more delay in the phosphate-containing coating due to its larger thickness (30 µm). Full article
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20 pages, 5888 KiB  
Article
On the Role of γ-Fe2O3 Nanoparticles and Reduced Graphene Oxide Nanosheets in Enhancing Self-Cleaning Properties of Composite TiO2 for Cultural Heritage Protection
by Maryam Mokhtarifar, Reyhaneh Kaveh, Marco Ormellese, Mojtaba Bagherzadeh, Maria Vittoria Diamanti and MariaPia Pedeferri
Coatings 2020, 10(10), 933; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10100933 - 29 Sep 2020
Cited by 5 | Viewed by 2939
Abstract
The durability of novel metallic artifacts and buildings is an open issue, and the role of smart protecting coatings in extending these artifacts’ lifetimes is crucial. In this paper, the role of γ-Fe2O3 nanoparticles and reduced graphene oxide (rGO) nanosheets [...] Read more.
The durability of novel metallic artifacts and buildings is an open issue, and the role of smart protecting coatings in extending these artifacts’ lifetimes is crucial. In this paper, the role of γ-Fe2O3 nanoparticles and reduced graphene oxide (rGO) nanosheets on enhancing the self-cleaning properties of composite TiO2 films and reducing metal alterations due to contact with acid rain and pollutants is investigated. The photocatalytic assessment of the TiO2 based films indicates that there are optimum contents for γ-Fe2O3 and rGO, which confer the film lower bandgap and tune the TiO2 anatase/rutile ratio. By adding a proper content of γ-Fe2O3, wettability is reduced both in dark and under illumination, which could be related to higher roughness. γ-Fe2O3 overloading causes increasing crack density and eventually a fully cracked structure. Adding an appropriate amount of rGO causes a sharp increase in roughness, due to the stacking of rGO nanosheets, while simultaneously avoiding cracking. At higher contents of rGO, wettability further decreases due to higher amounts of hydroxyl groups bound onto rGO; also in this case, overloading causes film cracking. Evaluation of self-cleaning performance and discoloration resistance under soiling and acid rain simulated tests demonstrates that proper loadings of γ-Fe2O3 and rGO present higher efficiency thanks to higher superhydrophilic tendency and higher photocatalytic activities, as well as an efficient barrier effect. Full article
(This article belongs to the Special Issue Photocatalytic Thin Films)
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11 pages, 471 KiB  
Review
HVOF Cermet Coatings to Improve Sliding Wear Resistance in Engineering Systems
by Giovanni Straffelini and Matteo Federici
Coatings 2020, 10(9), 886; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10090886 - 14 Sep 2020
Cited by 12 | Viewed by 3212
Abstract
High-Velocity Oxy-Fuel (HVOF) cermet coatings are widely employed in sliding conditions, due to their optimized microstructure, composed of a carbide phase embedded into a ductile metal matrix. In the present short review, the characteristics and mechanical properties of HVOF cermet coatings are considered, [...] Read more.
High-Velocity Oxy-Fuel (HVOF) cermet coatings are widely employed in sliding conditions, due to their optimized microstructure, composed of a carbide phase embedded into a ductile metal matrix. In the present short review, the characteristics and mechanical properties of HVOF cermet coatings are considered, and the dry sliding behaviour of the main types of coatings is analysed at room and high temperature. The role of microstructural parameters, including defects, surface roughness and the nature of the counterface is discussed. The review also considers a specific application, namely HVOF coatings for discs in brake applications. This application is gaining in importance, since it reduces the wear of the braking components and thus the emission of airborne particulate matter. Full article
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11 pages, 3539 KiB  
Article
Anti-Corrosive Coating of Carbon-Steel Assisted by Polymer-Camphorsulfonic Acid Embedded within Graphene
by Yingying Zhai, Kefeng Pan and Ende Zhang
Coatings 2020, 10(9), 879; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10090879 - 13 Sep 2020
Cited by 10 | Viewed by 4788
Abstract
A novel, economic and environmentally friendly anticorrosion coating material for metals is introduced and investigated in this paper. For this purpose, camphor-sulfonic-acid/graphene-doped poly(o-toluidine) composites (MG/CSA@POT) were fabricated using in-situ polymerization with (NH4)2S2O8 as an oxidant. The [...] Read more.
A novel, economic and environmentally friendly anticorrosion coating material for metals is introduced and investigated in this paper. For this purpose, camphor-sulfonic-acid/graphene-doped poly(o-toluidine) composites (MG/CSA@POT) were fabricated using in-situ polymerization with (NH4)2S2O8 as an oxidant. The structure and the morphology of MG/CSA@POT were analyzed using FTIR (Fourier-transform infrared spectroscopy), XRD (X-ray diffraction), and SEM (Scanning Electron Microscope). Multilayer graphene (MG)/CSA@POT-polyurethane composite coatings (MG/CSA@POT-WPU) were prepared on the surface of a carbon steel substrate by mixing MG/CSA@POT with waterborne polyurethane via blending. The corrosion performance of the MG/CSA@POT-WPU composite coatings in a 3.5% NaCl solution was studied with a corrosion electrochemical method. The results showed that 5-MG/CSA@POT-WPU had the best shielding effect on corrosive media and the lowest corrosion rate (1.02 × 10−6 mm/year) compared to other coatings while its inhibition efficiency reached 99.96%. Full article
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17 pages, 2612 KiB  
Article
Stress Analysis of Multilayered Coatings Subjected to Surface Point Contact Loading Based on Its Three-Dimensional Elastic Field Solution
by Tingjian Wang, Yue Wu, Zhihui Qi, Yang Zhao, Jingjing Zhang, Liwei Zhan and Longcheng Yin
Coatings 2020, 10(9), 838; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10090838 - 28 Aug 2020
Viewed by 2059
Abstract
In order to investigate the effect of the structural layout of multilayered coatings on its mechanical behavior, a three-dimensional elastic field solution is developed for multilayered solids subjected to surface point contact loading, which is converted from the elastic field solution in frequency [...] Read more.
In order to investigate the effect of the structural layout of multilayered coatings on its mechanical behavior, a three-dimensional elastic field solution is developed for multilayered solids subjected to surface point contact loading, which is converted from the elastic field solution in frequency domain by using a numerical conversion algorithm. The elastic field solution in frequency domain is obtained by numerically solving a group of linear equations involving the unknown constants in the general elastic field solution of layered material that is obtained by using Fourier integral transform technique. The present solution is validated by comparing with the exact analytical solution for uncoated solids and finite element solution for solids coated with 30 layers. Lastly, the effect of structural layout of multilayered coatings is further investigated with present solution. The result shows that the gradient structural layout with elasticity modulus decreasing gradually from the top layer to the substrate, which is preferable to a larger friction coefficient for multilayered solids subjected to surface line contact loading, is preferable for a smaller friction coefficient <0.1 for multilayered solids subjected to surface point contact loading, and the gradient structural layout with elasticity modulus increasing first in the top layers and then decreasing in the bottom layers, which is preferable to a smaller friction coefficient for multilayered solids subjected to surface line contact loading, is preferable for a friction coefficient >0.2. Full article
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12 pages, 2905 KiB  
Article
Evaporated MoOx as General Back-Side Hole Collector for Solar Cells
by Eugenia Bobeico, Lucia V. Mercaldo, Pasquale Morvillo, Iurie Usatii, Marco Della Noce, Laura Lancellotti, Carmen Sasso, Rosa Ricciardi and Paola Delli Veneri
Coatings 2020, 10(8), 763; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10080763 - 6 Aug 2020
Cited by 11 | Viewed by 2896
Abstract
Substoichiometric molybdenum oxide (MoOx) has good potential as a hole-collecting layer in solar cells. In this paper, we report on the application of ultrathin evaporated MoOx as a hole collector at the back side of two distinct photovoltaic technologies: polymeric [...] Read more.
Substoichiometric molybdenum oxide (MoOx) has good potential as a hole-collecting layer in solar cells. In this paper, we report on the application of ultrathin evaporated MoOx as a hole collector at the back side of two distinct photovoltaic technologies: polymeric and silicon heterojunction (SHJ). In the case of polymer solar cells, we test MoOx as a hole transport layer in devices with inverted architecture. The higher transparency of the MoOx film, compared to the commonly used poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS), allows an enhanced back reflected light into the photoactive layer, thus boosting the photogeneration, as found from the illuminated J-V and external quantum efficiency (EQE) curves. The higher fill factor (FF) of the MoOx-based device also suggests an improved charge collection efficiency compared to the cells with PEDOT:PSS. As for SHJ solar cells, we show that MoOx offers the means for dopant-free hole collection with both p-type and n-type Si wafers. In the present comparison over planar test structures with Ag back reflecting electrodes, we observe an efficiency gain of approximately 1% absolute against a baseline with a conventional p-type amorphous silicon hole collector. The gain is linked to the increased VOC, which is likely due to the reduced recombination at the Si wafer. Full article
(This article belongs to the Special Issue Advances in Thin Films for Photovoltaic Applications)
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13 pages, 1876 KiB  
Article
Versatility of Nanocrystalline Silicon Films: from Thin-Film to Perovskite/c-Si Tandem Solar Cell Applications
by Luana Mazzarella, Anna B. Morales-Vilches, Lars Korte, Rutger Schlatmann and Bernd Stannowski
Coatings 2020, 10(8), 759; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10080759 - 3 Aug 2020
Cited by 7 | Viewed by 4431
Abstract
Doped hydrogenated nanocrystalline (nc-Si:H) and silicon oxide (nc-SiOx:H) materials grown by plasma-enhanced chemical vapor deposition have favourable optoelectronic properties originated from their two-phase structure. This unique combination of qualities, initially, led to the development of thin-film Si solar cells allowing the [...] Read more.
Doped hydrogenated nanocrystalline (nc-Si:H) and silicon oxide (nc-SiOx:H) materials grown by plasma-enhanced chemical vapor deposition have favourable optoelectronic properties originated from their two-phase structure. This unique combination of qualities, initially, led to the development of thin-film Si solar cells allowing the fabrication of multijunction devices by tailoring the material bandgap. Furthermore, nanocrystalline silicon films can offer a better carrier transport and field-effect passivation than amorphous Si layers could do, and this can improve the carrier selectivity in silicon heterojunction (SHJ) solar cells. The reduced parasitic absorption, due to the lower absorption coefficient of nc-SiOx:H films in the relevant spectral range, leads to potential gain in short circuit current. In this work, we report on development and applications of hydrogenated nanocrystalline silicon oxide (nc-SiOx:H) from material to device level. We address the potential benefits and the challenges for a successful integration in SHJ solar cells. Finally, we prove that nc-SiOx:H demonstrated clear advantages for maximizing the infrared response of c-Si bottom cells in combination with perovskite top cells. Full article
(This article belongs to the Special Issue Advances in Thin Films for Photovoltaic Applications)
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13 pages, 2128 KiB  
Article
Nanowire Aptamer-Sensitized Biosensor Chips with Gas Plasma-Treated Surface for the Detection of Hepatitis C Virus Core Antigen
by Kristina A. Malsagova, Tatyana O. Pleshakova, Rafael A. Galiullin, Ivan D. Shumov, Andrey F. Kozlov, Tatyana S. Romanova, Vladimir P. Popov, Alexander V. Glukhov, Vladimir A. Konev, Alexander I. Archakov and Yuri D. Ivanov
Coatings 2020, 10(8), 753; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10080753 - 1 Aug 2020
Cited by 26 | Viewed by 2913
Abstract
Herein, we have demonstrated highly sensitive real-time biospecific detection of a protein marker of hepatitis C—the core antigen of hepatitis C virus (HCVcoreAg)—using a nanowire (NW) biosensor. The primary element of the NW-biosensor is a chip with p-type conductance, bearing silicon-on-insulator (SOI) nanowire [...] Read more.
Herein, we have demonstrated highly sensitive real-time biospecific detection of a protein marker of hepatitis C—the core antigen of hepatitis C virus (HCVcoreAg)—using a nanowire (NW) biosensor. The primary element of the NW-biosensor is a chip with p-type conductance, bearing silicon-on-insulator (SOI) nanowire structures on its surface. The nanowire structures are fabricated by gas-plasma treatment and electron beam lithography. The detection specificity was provided by sensitization of the sensor surface with aptamers against HCVcoreAg. The influence of buffer pH on the sensor response signal was studied. The effect of reverse polarity of the biosensor response signal with change from the acidic buffer pH to the neutral one was found. The lowest detectable HCVcoreAg concentration was determined to be 2.0 × 10−15 M in both acidic (pH 5.1) and neutral (pH 7.4) buffer solution. The proposed aptamer-sensitized sensor was also successfully applied to detect HCVcoreAg in serum samples of hepatitis C patients. Full article
(This article belongs to the Section Surface Coatings for Biomedicine and Bioengineering)
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25 pages, 8357 KiB  
Review
Research Progress of Failure Mechanism of Thermal Barrier Coatings at High Temperature via Finite Element Method
by Zhong-Chao Hu, Bin Liu, Liang Wang, Yu-Hang Cui, Yan-Wei Wang, Yu-Duo Ma, Wen-Wei Sun and Yong Yang
Coatings 2020, 10(8), 732; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10080732 - 25 Jul 2020
Cited by 22 | Viewed by 4751
Abstract
In the past decades, the durability of thermal barrier coatings (TBCs) has been extensively studied. The majority of researches emphasized the problem of oxidation, corrosion, and erosion induced by foreign object damage (FOD). TBCs with low thermal conductivity are usually coated on the [...] Read more.
In the past decades, the durability of thermal barrier coatings (TBCs) has been extensively studied. The majority of researches emphasized the problem of oxidation, corrosion, and erosion induced by foreign object damage (FOD). TBCs with low thermal conductivity are usually coated on the hot-section components of the aircraft engine. The main composition of the TBCs is top-coat, which is usually regarded as a wear-resistant and heat-insulating layer, and it will significantly improve the working temperature of the hot-section components of the aircraft engine. The application of TBCs are serviced under a complex and rigid environment. The external parts of the TBCs are subjected to high-temperature and high-pressure loading, and the inner parts of the TBCs have a large thermal stress due to the different physical properties between the adjacent layers of the TBCs. To improve the heat efficiency of the hot-section components of aircraft engines, the working temperature of the TBCs should be improved further, which will result in the failure mechanism becoming more and more complicated for TBCs; thus, the current study is focusing on reviewing the failure mechanism of the TBCs when they are serviced under the actual high temperature conditions. Finite element simulation is an important method to study the failure mechanism of the TBCs, especially under some extremely rigid environments, which the experimental method cannot realize. In this paper, the research progress of the failure mechanism of TBCs at high temperature via finite element modeling is systematically reviewed. Full article
(This article belongs to the Section Plasma Coatings, Surfaces & Interfaces)
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12 pages, 1696 KiB  
Article
The Assessment of Finishing Properties on the Mass per Unit Area, Pilling, Bursting Strength, and Wicking Behavior of Polyester Weft-Knitted Jersey Fabric
by Tufail Hassan, Muhammad Qamar Khan, Abdul Salam, Nafees Hassan, Ali Raza, Nabi Bukhsh, Zafar Javed and Ick Soo Kim
Coatings 2020, 10(8), 723; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10080723 - 23 Jul 2020
Cited by 11 | Viewed by 3503
Abstract
Finishes bring an alteration to the physical and comfort properties of the textiles. That’s why various finishes are used to impart various functionalities to the fabric surface. However, it may also affect some properties. The purpose of this study is to investigate the [...] Read more.
Finishes bring an alteration to the physical and comfort properties of the textiles. That’s why various finishes are used to impart various functionalities to the fabric surface. However, it may also affect some properties. The purpose of this study is to investigate the effect of various finishes on pilling, mass per unit area, bursting strength, and wicking behavior of the polyester weft-knitted jersey fabric. Herein, 100% spun polyester weft-knitted plain jersey fabric was exposed to different finish treatments to check their effect on the some physical and comfort properties of the fabric like mass per unit area, pilling behavior, bursting strength, and wicking properties of the weft-knitted jersey fabric. The fabric used was knit from 24/1, 100% spun polyester yarn on the single knit circular knitting machine. The developed fabric was washed on Fong machine. Finishes are applied on fabric by “Monofort Stanter” machine. The resultant fabric was characterized by random tumble pilling tester, bursting strength tester, and wicking tester to analyze their pilling grade, bursting strength, and wicking behavior respectively. A significant increase has been found in wicking behavior, mass per unit area, and bursting strength of the fabric after finishing treatments. Moreover, the wicking finish shows the highest reduction in pilling grade from 3.5 to 2.5. Significant improvement has been observed in bursting strength by all finish’s treatment. However, wicking finish treatment results in the highest increase in bursting strength of 4.2%. Significant improvement has been observed in the vertical wicking speed of all treatment except silicon finish which significantly reduces vertical wicking rate. However, the wicking finish (Recipe E) shows the highest increase in wicking rate by 13.75 times as compared to grey fabric. Full article
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20 pages, 9362 KiB  
Article
Top Coating Anti-Erosion Performance Analysis in Wind Turbine Blades Depending on Relative Acoustic Impedance. Part 2: Material Characterization and Rain Erosion Testing Evaluation
by Luis Domenech, Víctor García-Peñas, Asta Šakalytė, Divya Puthukara Francis, Eskil Skoglund and Fernando Sánchez
Coatings 2020, 10(8), 709; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10080709 - 22 Jul 2020
Cited by 8 | Viewed by 3572
Abstract
Under droplet impingement, surface leading edge protection (LEP) coating materials for wind turbine blades develop high-rate transient pressure build-up and a subsequent relaxation in a range of strain rates. The stress-strain coating LEP behavior at a working frequency range depends on the specific [...] Read more.
Under droplet impingement, surface leading edge protection (LEP) coating materials for wind turbine blades develop high-rate transient pressure build-up and a subsequent relaxation in a range of strain rates. The stress-strain coating LEP behavior at a working frequency range depends on the specific LEP and on the material and operational conditions, as described in this research in a previous work. Wear fatigue failure analysis, based on the Springer model, requires coating and substrate speed of sound measurements as constant input material parameters. It considers a linear elastic response of the polymer subjected to drop impact loads, but does not account for the frequency dependent viscoelastic effects for the materials involved. The model has been widely used and validated in the literature for different liquid impact erosion problems. In this work, it is shown the appropriate definition of the viscoelastic materials properties with ultrasonic techniques. It is broadly used for developing precise measurements of the speed of sound in thin coatings and laminates. It also allows accurately evaluating elastic moduli and assessing mechanical properties at the high frequencies of interest. In the current work, an investigation into various LEP coating application cases have been undertaken and related with the rain erosion durability factors due to suitable material impedance definition. The proposed numerical procedures to predict wear surface erosion have been evaluated in comparison with the rain erosion testing, in order to identify suitable coating and composite substrate combinations. LEP erosion performance at rain erosion testing (RET) technique is used widely in the wind industry as the key metric, in an effort to assess the response of the varying material and operational parameters involved. Full article
(This article belongs to the Special Issue Recent Trends in Coatings and Thin Film–Modeling and Application)
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12 pages, 5317 KiB  
Article
Algorithm Scheme to Simulate the Distortions during Gas Quenching in a Single-Piece Flow Technology
by Jacek Sawicki, Krzysztof Krupanek, Wojciech Stachurski and Victoria Buzalski
Coatings 2020, 10(7), 694; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10070694 - 19 Jul 2020
Cited by 8 | Viewed by 2591
Abstract
Low-pressure carburizing followed by high-pressure quenching in single-piece flow technology has shown good results in avoiding distortions. For better control of specimen quality in these processes, developing numerical simulations can be beneficial. However, there is no commercial software able to simulate distortion formation [...] Read more.
Low-pressure carburizing followed by high-pressure quenching in single-piece flow technology has shown good results in avoiding distortions. For better control of specimen quality in these processes, developing numerical simulations can be beneficial. However, there is no commercial software able to simulate distortion formation during gas quenching that considers the complex fluid flow field and heat transfer coefficient as a function of space and time. For this reason, this paper proposes an algorithm scheme that aims for more refined results. Based on the physical phenomena involved, a numerical scheme was divided into five modules: diffusion module, fluid module, thermal module, phase transformation module, and mechanical module. In order to validate the simulation, the results were compared with the experimental data. The outcomes showed that the average difference between the numerical and experimental data for distortions was 1.7% for the outer diameter and 12% for the inner diameter of the steel element. Numerical simulation also showed the differences between deformations in the inner and outer diameters as they appear in the experimental data. Therefore, a numerical model capable of simulating distortions in the steel elements during high-pressure gas quenching after low-pressure carburizing using a single-piece flow technology was obtained, whereupon the complex fluid flow and variation of the heat transfer coefficient was considered. Full article
(This article belongs to the Special Issue Surface Treatment for Alloys)
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10 pages, 6746 KiB  
Article
Microstructural Characteristics in Babbitt Coatings Deposited by LPCS
by Wolfgang Tillmann, Leif Hagen, Mohamed Abdulgader, Mark Dennis Kensy and Michael Paulus
Coatings 2020, 10(7), 689; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10070689 - 17 Jul 2020
Cited by 4 | Viewed by 2545
Abstract
Studies have already established that the mechanical properties of Babbitt coatings significantly depend on the microstructural characteristics, such as the amount and distribution of intermetallic compounds dispersed in a soft solid solution matrix. For Sn–Sb–Cu-based Babbitt coatings, the formation of SbSn- and CuSn-based [...] Read more.
Studies have already established that the mechanical properties of Babbitt coatings significantly depend on the microstructural characteristics, such as the amount and distribution of intermetallic compounds dispersed in a soft solid solution matrix. For Sn–Sb–Cu-based Babbitt coatings, the formation of SbSn- and CuSn-based precipitates has a substantial influence on the resulting microhardness and thus determines the maximum load carrying capacity. Thermal spraying of Sn-based Babbitt coatings results in a relatively more refined structure of these precipitates than in common manufacturing processes, such as casting, due to the thermal processing conditions. This study aims to evaluate the effect of the temperature of the propellant gas and substrate temperature on the microstructural characteristics of Sn–Sb–Cu-based Babbitt coatings deposited by low pressure cold spraying (LPCS). The deposits were examined for their phase composition, microhardness and mesoscopic structure. It was found that the coatings were mainly composed of Sb2Sn23, Sb0.49Sn0.51 and Sorosite (CuSn or CuSb0.115Sn0.835), regardless of the substrate temperature or temperature of the propellant gas to be investigated. For a gas temperature above 300 °C, an increased microhardness was observed, which correlates with the appearance of a more homogenous distribution of Sb0.49Sn0.51 dispersed in a soft Sn-rich solid solution matrix. Full article
(This article belongs to the Special Issue Recent Developments of Cold Spray Coating)
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26 pages, 24723 KiB  
Article
Top Coating Anti-Erosion Performance Analysis in Wind Turbine Blades Depending on Relative Acoustic Impedance. Part 1: Modelling Approach
by Luis Domenech, Jordi Renau, Asta Šakalytė and Fernando Sánchez
Coatings 2020, 10(7), 685; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10070685 - 16 Jul 2020
Cited by 13 | Viewed by 3764
Abstract
Top coating are usually moulded, painted or sprayed onto the wind blade Leading-Edge surface to prevent rain erosion due to transverse repeated droplet impacts. Wear fatigue failure analysis based on Springer model has been widely referenced and validated to quantitatively predict damage initiation. [...] Read more.
Top coating are usually moulded, painted or sprayed onto the wind blade Leading-Edge surface to prevent rain erosion due to transverse repeated droplet impacts. Wear fatigue failure analysis based on Springer model has been widely referenced and validated to quantitatively predict damage initiation. The model requires liquid, coating and substrate speed of sound measurements as constant input parameters to define analytically the shockwave progression due to their relative vibro-acoustic properties. The modelling assumes a pure elastic material behavior during the impact event. Recent coating technologies applied to prevent erosion are based on viscoelastic materials and develop high-rate transient pressure build-up and a subsequent relaxation in a range of strain rates. In order to analyze the erosion performance by using Springer model, appropriate impedance characterization for such viscoelastic materials is then required and represents the main objective of this work to avoid lack of accuracy. In the first part of this research, it is proposed a modelling methodology that allows one to evaluate the frequency dependent strain-stress behavior of the multilayer coating system under single droplet impingement. The computational tool ponders the operational conditions (impact velocity, droplet size, layer thickness, etc.) with the appropriate variable working frequency range for the speed of sound measurements. The second part of this research defines in a complementary paper, the ultrasonic testing characterization of different viscoelastic coatings and the methodology validation. The modelling framework is then used to identify suitable coating and substrate combinations due to their acoustic matching optimization and to analyze the anti-erosion performance of the coating protection system. Full article
(This article belongs to the Special Issue Recent Trends in Coatings and Thin Film–Modeling and Application)
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17 pages, 1952 KiB  
Article
New Antimicrobial Biomaterials for the Reconstruction of Craniofacial Bone Defects
by Andreea Elena Miron (Lungu), Marioara Moldovan, Cristina Alexandra Prejmerean, Doina Prodan, Mihaela Vlassa, Miuța Filip, Mîndra Eugenia Badea and Mădălina Anca Moldovan
Coatings 2020, 10(7), 678; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10070678 - 15 Jul 2020
Cited by 1 | Viewed by 2446
Abstract
Reconstructive bone surgery of the head and neck could prove challenging in terms of postoperative healing and recovery. Fighting infection during the healing period is one of the critical factors of the long-term survival of an implant. The aim of the study was [...] Read more.
Reconstructive bone surgery of the head and neck could prove challenging in terms of postoperative healing and recovery. Fighting infection during the healing period is one of the critical factors of the long-term survival of an implant. The aim of the study was to develop an innovative composition suitable for an antibacterial craniofacial implant that should have the capacity to continuously and constantly release the amount of gentamicin necessary to prevent the post-surgical infections. For this purpose, a series of composite materials based on dimethacrylic monomers, hydroxyapatite and ZrO2, with (series B) or without the addition of polymethyl methacrylate (series A), reinforced with woven E-glass fibers (FRC) were obtained using the laminate lay-up process. Gentamicin was included in all FRC sample matrices to confer an antimicrobial effect. The results show that after extraction of the residual monomers from the FRC samples in different solvents (chloroform, acetone and ethyl alcohol), the cumulative amount of released gentamicin after 12 days was between 7.05–11.38 mg for A samples and 11.21–14.52 mg for B samples. The microbiological protocol showed that gentamicin induces a two weeks-lasting antimicrobial effect maintained over the minimal inhibitory concentration for P. aeruginosa and S. aureus. Full article
(This article belongs to the Special Issue Polymer Coatings for Biomaterials)
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12 pages, 5983 KiB  
Article
Corrosion Resistance of Al/SiC Laser Cladding Coatings on AA6082
by Ainhoa Riquelme, Pilar Rodrigo, María Dolores Escalera-Rodríguez and Joaquín Rams
Coatings 2020, 10(7), 673; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10070673 - 14 Jul 2020
Cited by 10 | Viewed by 2879
Abstract
Aluminum matrix composites reinforced with silicon carbide particles (SiCp) were deposited by laser cladding on AA6082 aluminum alloy. Different compositions of the matrix of the composites coating were used and different amounts of Si and Ti were added to a base [...] Read more.
Aluminum matrix composites reinforced with silicon carbide particles (SiCp) were deposited by laser cladding on AA6082 aluminum alloy. Different compositions of the matrix of the composites coating were used and different amounts of Si and Ti were added to a base of Al-12Si in order to control the reactivity between molten aluminum and SiCp during laser cladding. The corrosion behavior of the coatings deposited was evaluated in 3.5 wt.% NaCl solution using gravimetric analyses and electrochemical polarization tests. The corrosion products observed were Al(OH)3 and Al2O3, and they formed a layer that limited the evolution of corrosion. However, the presence of discontinuities in it reduced the corrosion resistance of the coating. The corrosion mechanisms were different depending on the coating composition. The addiction of Ti to the alloy allowed for better corrosion behavior for the composite coating than that of the aluminum substrate. Full article
(This article belongs to the Special Issue Anticorrosion Protection of Nonmetallic and Metallic Coatings II)
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16 pages, 4106 KiB  
Article
In Vitro Corrosion and Tribocorrosion Performance of Biocompatible Carbide Coatings
by Iulian Pana, Alina Vladescu, Lidia R. Constantin, Ioan G. Sandu, Mihaela Dinu and Cosmin M. Cotrut
Coatings 2020, 10(7), 654; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10070654 - 7 Jul 2020
Cited by 9 | Viewed by 2904
Abstract
The present study aims to explain the corrosion and the tribocorrosion performance in simulated conditions of the human body by the level of stress, adhesion of coating to substrate, roughness, and hardness. The coatings were synthesized by the cathodic arc evaporation method on [...] Read more.
The present study aims to explain the corrosion and the tribocorrosion performance in simulated conditions of the human body by the level of stress, adhesion of coating to substrate, roughness, and hardness. The coatings were synthesized by the cathodic arc evaporation method on 316L stainless steel substrates to be used for load bearing implants. Structure, elemental, and phase compositions were studied by means of energy dispersive spectrometry and X-ray diffraction, respectively. The grain size and strain of the coatings were determined by the Williamson–Hall plot method. Tests on hardness, adhesion, roughness, and electrochemical behavior in 0.9% NaCl solution at 37 ± 0.5 °C were carried out. Tribocorrosion performances, evaluated by measuring the friction coefficient and wear rate, were conducted in 0.9% NaCl solution using the pin on disc method at 37 ± 0.5 °C. TiC and ZrC exhibited a (111) preferred orientation, while TiNbC had a (200) orientation and the smallest crystallite size (8.1 nm). TiC was rougher than ZrC and TiNbC; the lowest roughness was found for TiNbC coatings. The highest hardness and adhesion values were found for TiNbC, followed by TiC and the ZrC. All coatings improved the corrosion resistance of 316L steels, but TiNbC showed the best corrosion behavior. TiNbC had the lowest friction coefficient (1.6) and wear rate (0.99 × 10−5 mm3·N−1∙m−1) values, indicating the best tribocorrosive performance in 0.9% NaCl at 37 ± 0.5 °C. Full article
(This article belongs to the Special Issue Surface Modification of Medical Implants)
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31 pages, 4756 KiB  
Review
Wood Surface Modification—Classic and Modern Approaches in Wood Chemical Treatment by Esterification Reactions
by Carmen-Alice Teacă and Fulga Tanasă
Coatings 2020, 10(7), 629; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10070629 - 30 Jun 2020
Cited by 28 | Viewed by 7878
Abstract
Wood surface modification is a comprehensive concept which, in time, turned out to be as successful as challenging when it comes to improve the resistance of wood during its life cycle in both indoor and outdoor applications. The initial approaches have aimed at [...] Read more.
Wood surface modification is a comprehensive concept which, in time, turned out to be as successful as challenging when it comes to improve the resistance of wood during its life cycle in both indoor and outdoor applications. The initial approaches have aimed at simple methods with immediate results. Nowadays, the paradigm has slightly changed due to the scientific and technical advances, and some methods has become intermediate stages in more complex processes, after being used, for long time, as stand-alone procedures. The esterification was employed as a convenient method for wood surface modification due to the high amount of free hydroxyl groups available at the surface of wood and other lignocellulosic materials. Therefore, different esterification approaches were tested: activated condensation with carboxylic acids (monocarboxylic, as well as dicarboxylic acids, fatty acids, etc.) in the presence of condensation activating agents (such as trifluoroacetic anhydride); reaction with β-halogen-substituted carboxylic acids; esterification using carboxylic acids derivatives (acyl chlorides, anhydrides) or even multifunctional carboxylic acids (i.e., tricine). Thus, wood with improved dimensional stability and weathering resilience, higher fire resistance, enhanced hydrophobic character, and mechanical durability was obtained. This paper offers an overview of some of the most recent advances reported in the field, presented in a systematic manner, using the type of reaction as classification criterion. The main improvements will be outlined in a critical assessment in order to provide an useful tool for a wise choice in future applications. Full article
(This article belongs to the Special Issue Advances in Surface Modification and Treatment of Wood)
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12 pages, 2902 KiB  
Article
Femtosecond Laser-Induced Damage Characterization of Multilayer Dielectric Coatings
by Praveen Kumar Velpula, Daniel Kramer and Bedrich Rus
Coatings 2020, 10(6), 603; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10060603 - 26 Jun 2020
Cited by 24 | Viewed by 6465
Abstract
The laser-induced damage threshold (LIDT) of optical components is one of the major constraints in developing high-power ultrafast laser systems. Multi-layer dielectric (MLD) coatings-based optical components are key parts of high-power laser systems because of their high damage resistance. Therefore, understanding and characterizing [...] Read more.
The laser-induced damage threshold (LIDT) of optical components is one of the major constraints in developing high-power ultrafast laser systems. Multi-layer dielectric (MLD) coatings-based optical components are key parts of high-power laser systems because of their high damage resistance. Therefore, understanding and characterizing the laser-induced damage of MLD coatings are of paramount importance for developing ultrahigh-intensity laser systems. In this article, we overview the possible femtosecond laser damage mechanisms through damage morphologies in various MLD optical coatings tested in our facility. To evaluate the major contributions to the coating failure, different LIDT test methods (R-on-1, ISO S-on-1 and Raster Scan) were carried out for a high reflective hybrid Ta2O5/HfO2/SiO2 MLD mirror coating at a pulse duration of 37 fs. Different LIDT test methods were compared due to the fact that each test method exposes the different underlying damage mechanisms. For instance, the ISO S-on-1 test at a higher number of laser pulses can bring out the fatigue effects, whereas the Raster Scan method can reveal the non-uniform defect clusters in the optical coating. The measured LIDT values on the sample surface for the tested coating in three test methods are 1.1 J/cm2 (R-on-1), 0.9 J/cm2 (100k-on-1) and 0.6 J/cm2 (Raster Scan) at an angle of incidence of 45 deg. The presented results reveal that the performance of the tested sample is limited by coating defects rather than fatigue effects. Hence, the Raster Scan method is found to be most accurate for the tested coating in evaluating the damage threshold for practical applications. Importantly, this study demonstrates that the testing of different LIDT test protocols is necessary in femtosecond regime to assess the key mechanisms to the coating failure. Full article
(This article belongs to the Special Issue Visual Effects Coatings and Surfaces)
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12 pages, 2197 KiB  
Article
Facile Route for Synthesis of Novel Flame Retardant, Reinforcement and Antibacterial Textile Fabrics Coatings
by Nour F. Attia, Mohamed H. Soliman and Sahar S. El-Sakka
Coatings 2020, 10(6), 576; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10060576 - 19 Jun 2020
Cited by 8 | Viewed by 3132
Abstract
New and innovative textile fabrics coatings were facilely developed. The coating was developed based on synthesis of novel charring and antibacterial organic agent in conjunction with chitosan. N-[2,3-dibromo-4-(4-methoxy-3-methylphenyl)-4-oxobutanoyl]anthranilic acid was synthesized as organic antibacterial, reinforcement, and charring agent (OA) and then, dispersed [...] Read more.
New and innovative textile fabrics coatings were facilely developed. The coating was developed based on synthesis of novel charring and antibacterial organic agent in conjunction with chitosan. N-[2,3-dibromo-4-(4-methoxy-3-methylphenyl)-4-oxobutanoyl]anthranilic acid was synthesized as organic antibacterial, reinforcement, and charring agent (OA) and then, dispersed in chitosan solution followed by coating on textile fabrics using immersion route forming new flame retardant coating layer. The developed organic molecule structure was elucidated using spectroscopic techniques. The mass loadings of developed organic agent dispersed in chitosan solution were varied between 20–60 wt.%. The coated textile fabrics have special surface morphology of fiber shape aligned on textile fibers surface. The thermal stability and charring residues of the coated textile fabrics were enhanced when compared to blank and organic agent free coated samples. Furthermore, the flammability properties were evaluated using LOI (limiting oxygen index) and UL94 tests. Therefore, the coated textile fabrics record significant enhancement in flame retardancy achieving first class flame retardant textile of zero mm/min rate of burning and 23.8% of LOI value compared to 118 mm/min. rate of burning and 18.2% for blank textile, respectively. The tensile strength of the coated textile fabrics was enhanced, achieving 51% improvement as compared to blank sample. Additionally, the developed coating layer significantly inhibited the bacterial growth, recording 18 mm of clear inhibition zone for coated sample when compared to zero for blank and chitosan coated ones. Full article
(This article belongs to the Special Issue Novel Coatings for Smart Textile Fabrics for Enhanced Functions)
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17 pages, 15834 KiB  
Article
Gas Technique of Simultaneous Borocarburizing of Armco Iron Using Trimethyl Borate
by Natalia Makuch, Piotr Dziarski and Michał Kulka
Coatings 2020, 10(6), 564; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10060564 - 14 Jun 2020
Cited by 4 | Viewed by 2611
Abstract
The gas boriding process is an appropriate technique used for increasing the hardness and wear resistance of iron and steels. However, the boron halides (e.g., BCl3, BF3) are rarely used as a boron source during gas boriding in industry [...] Read more.
The gas boriding process is an appropriate technique used for increasing the hardness and wear resistance of iron and steels. However, the boron halides (e.g., BCl3, BF3) are rarely used as a boron source during gas boriding in industry due to the toxic character of these reagents. The possibility of the use of organic compounds as a boron source in plasma assisted processes was the instigation to determine the possibility of applying these agents for gas boriding. In the present work trimethyl borate was used as an organic boron source. The use of a N2–H2–B(CH3O)3 atmosphere ensured the appropriate conditions for the simultaneous gas borocarburizing of Armco iron. The process was carried out at 1223 K (950 °C) for 2 h. The produced layer consisted of two zones: an outer zone containing a diffusion of boron atoms and an inner zone containing a diffusion of carbon atoms, under the outer zone. Due to the reduction of trimethyl borate with hydrogen, free atoms of carbon were released for the gas atmosphere. Therefore, there existed favorable conditions for carburizing. Unfortunately, the formation of a carburized layer was the reason for the difficult diffusion of boron atoms. As a consequence, the boron diffusion front was hindered, and the outer boride layer was relatively thin (ca. 7.8 µm). The boride layer contained only Fe2B phase, which was characterized by high hardness in the range from 1103 HV0.01 to 1546 HV0.01. The presence of iron borides in the outer layer was also the reason for increased wear resistance in comparison with untreated Armco iron. Full article
(This article belongs to the Section Surface Characterization, Deposition and Modification)
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31 pages, 3364 KiB  
Review
Development in Additive Methods in Aramid Fiber Surface Modification to Increase Fiber-Matrix Adhesion: A Review
by Sarianna Palola, Jyrki Vuorinen, Jacques W. M. Noordermeer and Essi Sarlin
Coatings 2020, 10(6), 556; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10060556 - 10 Jun 2020
Cited by 20 | Viewed by 6963
Abstract
This review article highlights and summarizes the recent developments in the field of surface modification methods for aramid fibers. Special focus is on methods that create a multifunctional fiber surface by incorporating nanostructures and enabling mechanical interlocking. To give a complete picture of [...] Read more.
This review article highlights and summarizes the recent developments in the field of surface modification methods for aramid fibers. Special focus is on methods that create a multifunctional fiber surface by incorporating nanostructures and enabling mechanical interlocking. To give a complete picture of adhesion promotion with aramids, the specific questions related to the challenges in aramid-matrix bonding are also shortly presented. The main discussion of the surface modification approaches is divided into sections according to how material is added to the fiber surface; (1) coating, (2) grafting and (3) growing. To provide a comprehensive view of the most recent developments in the field, other methods with similar outcomes, are also shortly reviewed. To conclude, future trends and insights are discussed. Full article
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11 pages, 5653 KiB  
Article
Effects of Cathode Voltage Pulse Width in High Power Impulse Magnetron Sputtering on the Deposited Chromium Thin Films
by Chin-Chiuan Kuo, Chun-Hui Lin, Yu-Tse Lin and Jing-Tang Chang
Coatings 2020, 10(6), 542; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10060542 - 2 Jun 2020
Cited by 9 | Viewed by 2671
Abstract
Environmentally-safe high-power impulse magnetron sputtering (HiPIMS) technology was utilized to deposit chromium films. This research focused on the influences of the HiPIMS pulse widths on the microstructure of films deposited at different deposition pressures and substrate bias voltages. Under the conditions of the [...] Read more.
Environmentally-safe high-power impulse magnetron sputtering (HiPIMS) technology was utilized to deposit chromium films. This research focused on the influences of the HiPIMS pulse widths on the microstructure of films deposited at different deposition pressures and substrate bias voltages. Under the conditions of the same average HiPIMS power and duty cycle, the deposition rate of the Cr thin film at working pressure 0.8 Pa is slightly higher than at 1.2 Pa. Also, the difference between deposition rates under two pressures decreases with the discharge pulse width. The deposition rate of the short pulse width 60 μs is lowest, but those of 200 and 360 μs are approximately the same. With no or small direct current substrate biasing, the microstructure of films coated at short pulse width is similar to the typical magnetron sputtering deposited films. Elongating the pulse width enhances the ion flux toward the substrate and changes the film structure from individual prism-like columns into tangled 3-point/4-point star columns. Substantial synchronized substrate biasing and longer pulse width changes the preferred orientation of Cr films from Cr (110) to Cr (200) and Cr (211). The films deposited at longer pulse width exhibit a higher hardness due to the reducing of intercolumn voids. Full article
(This article belongs to the Section Thin Films)
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11 pages, 3182 KiB  
Article
Polyethylene Glycol (PEG) Modified Porous Ca5(PO4)2SiO4 Bioceramics: Structural, Morphologic and Bioactivity Analysis
by Pawan Kumar, Meenu Saini, Vinod Kumar, Brijnandan S. Dehiya, Anil Sindhu, H. Fouad, Naushad Ahmad, Amer Mahmood and Mohamed Hashem
Coatings 2020, 10(6), 538; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10060538 - 31 May 2020
Cited by 6 | Viewed by 3171
Abstract
Bioceramics are class of biomaterials that are specially developed for application in tissue engineering and regenerative medicines. Sol-gel method used for producing bioactive and reactive bioceramic materials more than those synthesized by traditional methods. In the present research study, the effect of polyethylene [...] Read more.
Bioceramics are class of biomaterials that are specially developed for application in tissue engineering and regenerative medicines. Sol-gel method used for producing bioactive and reactive bioceramic materials more than those synthesized by traditional methods. In the present research study, the effect of polyethylene glycol (PEG) on Ca5(PO4)2SiO4 (CPS) bioceramics was investigated. The addition of 5% and 10% PEG significantly affected the porosity and bioactivity of sol-gel derived Ca5(PO4)2SiO4. The morphology and physicochemical properties of pure and modified materials were evaluated using scanning electron microscopy (SEM), X-ray powder diffraction (XRD), transmission electron microscopy (TEM) and Fourier-transform infrared spectroscopy (FTIR), respectively. The effect of PEG on the surface area and porosity of Ca5(PO4)2SiO4 was measured by Brunauer–Emmett–Teller (BET). The results obtained from XRD and FTIR studies confirmed the interactions between PEG and CPS. Due to the high concentration of PEG, the CPS-3 sample showed the largest-sized particle with an average of 200.53 µm. The porous structure of CPS-2 and CPS-3 revealed that they have a better ability to generate an appetite layer on the surface of the sample when immersed in simulated body fluid (SBF) for seven days. The generation of appetite layer showed the bioactive nature of CPS which makes it a suitable material for hard tissue engineering applications. The results have shown that the PEG-modified porous CPS could be a more effective material for drug delivery, implant coatings and other tissue engineering applications. The aim of this research work is to fabricate SBF treated and porous polyethylene glycol-modified Ca5(PO4)2SiO4 material. SBF treatment and porosity of material can provide a very useful target for bioactivity and drug delivery applications in the future. Full article
(This article belongs to the Special Issue Mesoporous Metal Oxide Films)
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12 pages, 2003 KiB  
Article
Atomic Layer-Deposited Al-Doped ZnO Thin Films for Display Applications
by Dimitre Dimitrov, Che-Liang Tsai, Stefan Petrov, Vera Marinova, Dimitrina Petrova, Blagovest Napoleonov, Blagoy Blagoev, Velichka Strijkova, Ken Yuh Hsu and Shiuan Huei Lin
Coatings 2020, 10(6), 539; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10060539 - 31 May 2020
Cited by 37 | Viewed by 4519
Abstract
The integration of high uniformity, conformal and compact transparent conductive layers into next generation indium tin oxide (ITO)-free optoelectronics, including wearable and bendable structures, is a huge challenge. In this study, we demonstrate the transparent and conductive functionality of aluminum-doped zinc oxide (AZO) [...] Read more.
The integration of high uniformity, conformal and compact transparent conductive layers into next generation indium tin oxide (ITO)-free optoelectronics, including wearable and bendable structures, is a huge challenge. In this study, we demonstrate the transparent and conductive functionality of aluminum-doped zinc oxide (AZO) thin films deposited on glass as well as on polyethylene terephthalate (PET) flexible substrates by using an atomic layer deposition (ALD) technique. AZO thin films possess high optical transmittance at visible and near-infrared spectral range and electrical properties competitive to commercial ITO layers. AZO layers deposited on flexible PET substrates demonstrate stable sheet resistance over 1000 bending cycles. Based on the performed optical and electrical characterizations, several applications of ALD AZO as transparent conductive layers are shown—AZO/glass-supported liquid crystal (LC) display and AZO/PET-based flexible polymer-dispersed liquid crystal (PDLC) devices. Full article
(This article belongs to the Special Issue Optical Thin Films and Structures: Design and Advanced Applications)
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25 pages, 8725 KiB  
Article
A Comprehensive Numerical Study on Friction Reduction and Wear Resistance by Surface Coating on Cam/Tappet Pairs under Different Conditions
by Bugao Lyu, Xianghui Meng, Rui Zhang and Yi Cui
Coatings 2020, 10(5), 485; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10050485 - 18 May 2020
Cited by 7 | Viewed by 3393
Abstract
As a vital component in the valve train of internal combustion engines (ICEs), the cam/tappet pair undergoes high mechanical and thermal loads and usually works in a mixed and boundary lubrication regime. This leads to considerable friction loss and severe surface wear. Currently, [...] Read more.
As a vital component in the valve train of internal combustion engines (ICEs), the cam/tappet pair undergoes high mechanical and thermal loads and usually works in a mixed and boundary lubrication regime. This leads to considerable friction loss and severe surface wear. Currently, the applications of diamond-like carbon (DLC) coatings for automotive components are becoming a promising strategy to reduce the friction and lower the wear. However, the practical performance of the coating is related to many factors, including friction coefficient, thermal properties, load conditions, and surface topography. In order to investigate these factors and successively improve the fuel efficiency and durability of the cam/tappet pair, a comprehensive multi-physics analytical model considering the mechanical, thermal and tribological properties of DLC coatings is established in this paper. Simulations are carried out for the coated as well as the uncoated cam/tappet conjunctions with different roughness at various ambient temperatures. The results show that both the fluid and asperity contact friction for the coated cam/tappet conjunction are significantly reduced due to their favourable characteristics. As a result, the friction loss of the coated cam/tappet pair is noticeably lower by almost 40% than that of the uncoated, despite a slightly higher asperity contact. In addition, the wear resistance of DLC coatings is also impressive, although the wear condition becomes progressively more severe with the increasing ambient temperature. Moreover, the roughness has complex effects on the friction and wear under different conditions. Full article
(This article belongs to the Section Tribology)
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14 pages, 2539 KiB  
Article
Pectin-Based Films Loaded with Hydroponic Nopal Mucilages: Development and Physicochemical Characterization
by Brenda Luna-Sosa, Guillermo C.G. Martínez-Ávila, Humberto Rodríguez-Fuentes, Ana G. Azevedo, Lorenzo M. Pastrana, Romeo Rojas and Miguel A. Cerqueira
Coatings 2020, 10(5), 467; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10050467 - 10 May 2020
Cited by 13 | Viewed by 3652
Abstract
Nopal is a potential source of mucilage that can be used in different food applications. One of its potential use is the development of films and coatings where it can act as a packaging material but also as a source of bioactive compounds. [...] Read more.
Nopal is a potential source of mucilage that can be used in different food applications. One of its potential use is the development of films and coatings where it can act as a packaging material but also as a source of bioactive compounds. Therefore, this work aimed to develop and characterize pectin-based films loaded with mucilage extracted from two species of nopal, Copena F1 (Cop) and Villanueva (Vi). The obtained mucilages were denominated as materials without fibre (Copwtf and Viwtf) and with fibre (Copwf and Viwf), according to the fibre’s size. Films were produced with pectin (2% w/v), mucilage (2.5% w/v) and glycerol (0.5% w/v) by the casting method. The addition of mucilages was shown to influence the visual appearance, optical properties and morphology of the films. The presence of mucilage also changed the moisture content, water contact angle and water vapour permeability of the films. The pectin-based films without mucilage presented the best mechanical properties. Fourier-transform infrared (FTIR) spectroscopy showed similar signals in terms of frequency and intensity, for all the films, not showing any chemical modification. Results show that the mucilage obtained from different nopal fractions can be used in pectin-based films foreseeing their use as films or coatings in food applications. Full article
(This article belongs to the Special Issue Bio-Based Active Packaging for Shelf Life Extension)
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12 pages, 3165 KiB  
Article
Peptide-Based Formulation from Lactic Acid Bacteria Impairs the Pathogen Growth in Ananas Comosus (Pineapple)
by Gabriela N. Tenea, Daniela Olmedo and Clara Ortega
Coatings 2020, 10(5), 457; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10050457 - 9 May 2020
Cited by 18 | Viewed by 3315
Abstract
Worldwide, street vending commerce has grown exponentially, representing in some countries, including Ecuador, a significant proportion of food consumed by the urban population. Pineapple is one of the common fruits sold as ready-to-eat slices by ambulant vendors in the street or on public [...] Read more.
Worldwide, street vending commerce has grown exponentially, representing in some countries, including Ecuador, a significant proportion of food consumed by the urban population. Pineapple is one of the common fruits sold as ready-to-eat slices by ambulant vendors in the street or on public transport at risk of contamination by various microorganisms. Previously, we selected Lactobacillus plantarum UTNCys5-4 and Lactococcus lactis subsp. lactis Gt28 strains producing peptides with high capacity to inhibit pathogen growth in vitro. In this study, the effect of different edited formulations containing a mixture of Cys5-4/Gt28 peptides was evaluated in vitro and ex vitro against a pathogenic cocktail containing E. coli (2), Salmonella (2) and Shigella (1). The growth of bacterial cocktail co-inoculated with cell-free supernatant containing peptides (formulation T1) and precipitated peptides (formulation T6), in a ratio of Cys5-4/Gt28:1:1 (v/v), results in a decrease of total cell viability with 1.85 and 1.2 log CFU/mL orders of magnitude at 6 h of incubation. About the same decrease (1.9 log CFU/g) was observed when pineapple slices artificially inoculated with the pathogenic cocktail were coated with T1 formulation, indicating the capacity to diminish simultaneous pathogens in situ, thus demonstrating its great biological control and protection. However, the E. coli cell counts reduced by 2.08 log CFU/g while Salmonella and Shigella cell counts reduced by 1.43 and 1.91 log CFU/g, respectively, at 5 days of refrigeration. In the untreated pineapple slices, the total cell density was maintained during storage, suggesting the adaptation of the pathogens to the fruit matrix. The peptide-based formulation exerted a bacteriolytic mode of action inducing pathogenic cell death. The results indicate that coating pineapple slices with peptide-based formulation is a promising approach to protect them from further contamination by microbial spoilage as well as an alternative to increase the food safety. Full article
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13 pages, 2155 KiB  
Article
Electronic and Thermoelectric Properties of V2O5, MgV2O5, and CaV2O5
by Xiaofei Sheng, Zhuhong Li and Yajuan Cheng
Coatings 2020, 10(5), 453; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10050453 - 7 May 2020
Cited by 20 | Viewed by 3565
Abstract
Developing new thermoelectric materials with high performance can broaden the thermoelectric family and is the key to fulfill extreme condition applications. In this work, we proposed two new high-temperature thermoelectric materials—MgV2O5 and CaV2O5—which are derived from [...] Read more.
Developing new thermoelectric materials with high performance can broaden the thermoelectric family and is the key to fulfill extreme condition applications. In this work, we proposed two new high-temperature thermoelectric materials—MgV2O5 and CaV2O5—which are derived from the interface engineered V2O5. The electronic and thermoelectric properties of V2O5, MgV2O5, and CaV2O5 were calculated based on first principles and Boltzmann semi-classical transport equations. It was found that although V2O5 possessed a large Seebeck coefficient, its large band gap strongly limited the electrical conductivity, hence hindering it from being good thermoelectric material. With the intercalation of Mg and Ca atoms into the van der Waals interfaces of V2O5, i.e., forming MgV2O5 and CaV2O5, the electronic band gaps could be dramatically reduced down to below 0.1 eV, which is beneficial for electrical conductivity. In MgV2O5 and CaV2O5, the Seebeck coefficient was not largely affected compared to V2O5. Consequently, the thermoelectric figure of merit was expected to be improved noticeably. Moreover, the intercalation of Mg and Ca atoms into the V2O5 van der Waals interfaces enhanced the anisotropic transport and thus provided a possible way for further engineering of their thermoelectric performance by nanostructuring. Our work provided theoretical guidelines for the improvement of thermoelectric performance in layered oxide materials. Full article
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20 pages, 14281 KiB  
Article
Design of Corrosion Protective and Antistatic Hybrid Sol-Gel Coatings on 6XXX AlMgSi Alloys for Aerospace Application
by Cecilia Agustín-Sáenz, Patricia Santa Coloma, Francisco J. Fernández-Carretero, Fabiola Brusciotti and Marta Brizuela
Coatings 2020, 10(5), 441; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10050441 - 30 Apr 2020
Cited by 12 | Viewed by 3444
Abstract
An inorganic–organic coating based on glycidyl-functionalized silica and zirconia was synthesized by sol-gel technology to protect three types of AlMgSi (6XXX series) alloys against corrosion in aerospace applications. Different parameters such as the solid content, the organic/inorganic ratio of the sols and the [...] Read more.
An inorganic–organic coating based on glycidyl-functionalized silica and zirconia was synthesized by sol-gel technology to protect three types of AlMgSi (6XXX series) alloys against corrosion in aerospace applications. Different parameters such as the solid content, the organic/inorganic ratio of the sols and the deposition conditions were studied with the aim to achieve a tradeoff between the corrosion protection, antistatic performance and low vacuum-induced outgassing. Those parameters directly influence the thickness and the density of the coatings, and therefore the barrier effect against corrosion and the contact electrical resistance, which are affected in opposite ways. To obtain a low contact electrical resistance, silver nanowires (NW) with a high aspect ratio were loaded in the sol-gel matrix with the aim to create a conductive path through the hybrid coating with a low concentration of NWs. The coatings were adapted for AA6063, AA6061 and AA6082, and they all showed an outstanding anti-corrosion performance in different artificial weathering tests, whereas electrochemical impedance spectroscopy permitted the identification of the most critical parameters affecting water uptake. An antistatic performance was demonstrated by the low contact electrical resistance of the coated AA6061 and AA6063 alloys, although the incorporation of NWs showed a detrimental effect on the corrosion protection compared with the unloaded coating. Full article
(This article belongs to the Special Issue Corrosion Science and Surface Engineering)
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14 pages, 26225 KiB  
Article
Correlation between Microstructure and Tribological Properties of Laser Surface Heat-Treated Stellite Coatings
by Chang-Kyoo Park, Jung-Hoon Lee, Nam-Hyun Kang and Eun-Joon Chun
Coatings 2020, 10(5), 433; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10050433 - 28 Apr 2020
Cited by 6 | Viewed by 2847
Abstract
To manufacture superior-performance continuous casting mold components, high-velocity oxygen fuel spraying of a Stellite-1 coating was followed by its laser heat treatment at 1373–1473 K using a diode laser. The effects of the laser irradiation conditions on the macro- and microstructural variations along [...] Read more.
To manufacture superior-performance continuous casting mold components, high-velocity oxygen fuel spraying of a Stellite-1 coating was followed by its laser heat treatment at 1373–1473 K using a diode laser. The effects of the laser irradiation conditions on the macro- and microstructural variations along with the hardness and wear resistance within the Stellite-1 coating were evaluated. After the heat treatment, micro-voids within the sprayed coating decreased in number slightly with an increase in the heat treatment temperature. The hardness of the sprayed Stellite-1 coating increased from that of the as-sprayed coating (680 HV) after the laser heat treatment, with a hardness of 860 HV obtained at 1473 K. The cause of the increase in hardness could be the formation of nano-sized W- and Cr-based carbides such as WC, M7C3, and M23C6, as suggested by transmission electron microscopy analysis. The tribological properties of as-sprayed and laser heat-treated samples were investigated by a pin-on-disk tribometer. The laser heat treatment of Stellite-1 coating enhanced wear resistance. This resulted in a lower coefficient of friction and wear rate for the laser heat-treated sample than those for the as-sprayed sample. Full article
(This article belongs to the Section Corrosion, Wear and Erosion)
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15 pages, 5729 KiB  
Article
Study of a Hydrogen Inhibition Method with Sodium Tungstate for Wet Aluminum Dust Removal Systems
by Bohan Zhang, Kaili Xu, Xin Zheng, Xiwen Yao, Yantong Wang and Ji Ge
Coatings 2020, 10(5), 431; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10050431 - 28 Apr 2020
Cited by 7 | Viewed by 2544
Abstract
Hydrogen, which can be produced due to the accumulation of aluminum dust that reacts with water in wet dust removal systems, is a fire and explosion hazard. To reduce hydrogen production, sodium tungstate is used in hydrogen inhibition experiments to inhibit the reaction [...] Read more.
Hydrogen, which can be produced due to the accumulation of aluminum dust that reacts with water in wet dust removal systems, is a fire and explosion hazard. To reduce hydrogen production, sodium tungstate is used in hydrogen inhibition experiments to inhibit the reaction between aluminum dust and water. The purity of the aluminum powder was 95.15%, analyzed with X-ray fluorescence spectrometry (XRF). Each of the hydrogen inhibition experiments lasted for 12 h. In addition, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) were used to characterize the surface morphology and composition of particles before and after the experiments. There was nearly no hydrogen produced when the concentration of the sodium tungstate solution reached 100 g/L. The results show that a protective coating containing W element was formed on the surface of the aluminum particles after the reaction with sodium tungstate, and the coating prevented the aluminum particles from contacting with water. Full article
(This article belongs to the Special Issue Corrosion Science and Surface Engineering)
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11 pages, 2904 KiB  
Article
Microstructure and Mechanical Properties of ZrCuSiN Coatings Deposited by a Single Alloy Target
by Hae Won Yoon, Seung Yong Shin, Se Hun Kwon and Kyoung Il Moon
Coatings 2020, 10(5), 435; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10050435 - 28 Apr 2020
Cited by 1 | Viewed by 2369
Abstract
Recently, research has been conducted on nanocomposite thin films containing new additive elements in ZrN. In this paper, a method for depositing ZrCuSiN nanocomposite coatings using a ZrCuSi single target is presented. The ZrCuSi target that was used to easily deposit a ZrCuSiN [...] Read more.
Recently, research has been conducted on nanocomposite thin films containing new additive elements in ZrN. In this paper, a method for depositing ZrCuSiN nanocomposite coatings using a ZrCuSi single target is presented. The ZrCuSi target that was used to easily deposit a ZrCuSiN coating in a mixed gas atmosphere (Ar + N2) was produced by a simple arc melting method (casting process). The effect of the nitrogen content was investigated by depositing a ZrCuSiN coating using alloy targets at various nitrogen gas flow rates (2, 4, 6, and 8 sccm). X-ray diffraction analysis of the ZrCuSiN coatings revealed a ZrN structure with a preferable orientation (200). As the nitrogen flow rate increased, the formation of o-Zr3N4 was dominant in the ZrN formation. A nitrogen gas flow rate of 4 sccm produced a coating with optimal ZrN and a-Si3N4 coordination and maximum hardness (41 GPa). Reciprocal friction tests of all coatings and uncoated carburized SCM415 steel in a 5W30 lubrication atmosphere demonstrated that the 4 sccm coating had the lowest friction coefficient (0.002). Therefore, our method has the potential to be an alternative surface coating technique for materials used in automotive engine parts and various other wear protection applications. Full article
(This article belongs to the Special Issue Tribology and Mechanical Behavior of Engineered Surfaces)
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10 pages, 3044 KiB  
Article
Interdiffusion Behaviour of NiCoCrAlY Coating and N5 Single Crystal Superalloy
by Jiaxu Cao, Yingkun Liu, Chunming Deng, Kun Yang and Feng Li
Coatings 2020, 10(4), 393; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10040393 - 16 Apr 2020
Cited by 2 | Viewed by 3025
Abstract
This paper aims at investigating the microstructure and phases evolution of single crystal superalloy/high temperature protective coating during high temperature static oxidation, and exploring the influence of element interdiffusion behaviour on microstructure and phase evolution of the single crystal superalloy substrate. A NiCoCrAlY [...] Read more.
This paper aims at investigating the microstructure and phases evolution of single crystal superalloy/high temperature protective coating during high temperature static oxidation, and exploring the influence of element interdiffusion behaviour on microstructure and phase evolution of the single crystal superalloy substrate. A NiCoCrAlY high-temperature protective coating was deposited on the Ni-based single-crystal superalloy by low-pressure plasma spraying technology. The coated samples were subjected to static oxidation for 200 h at a constant temperature of 1100 °C. Scanning electron microscope, energy dispersive spectrometer and X-ray diffraction were used to characterise the microstructure and phase after interdiffusion between the coating and the substrate at high temperature. The results showed that a dense thermally grown oxide layer was formed on the surface of the NiCoCrAlY coating after oxidation for over 100 h. The only interdiffusion zone was formed after oxidation for 50 h, while both interdiffusion zone and secondary reaction zone could be observed after oxidation for over 100 h. The thickness of interdiffusion zone and secondary reaction zone is increased with the extension of oxidation time, and the grain growth of topological close-packed phase in the secondary reaction zone is found. Al, Cr and Co in the coating diffuse from the coating to the substrate, while Ni and refractory materials like Ta, Mo, Re and W diffuse from the coating to the substrate. The interdiffusion of coating and substrate leads to the instability of γ/γ′ phase in the substrate, which finally results in the formation of W, Re and Cr-rich needle-like topological close-packed phase in the substrate. Full article
(This article belongs to the Section Plasma Coatings, Surfaces & Interfaces)
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17 pages, 796 KiB  
Article
Nanoscale Correlations of Ice Adhesion Strength and Water Contact Angle
by Sigrid Rønneberg, Senbo Xiao, Jianying He and Zhiliang Zhang
Coatings 2020, 10(4), 379; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10040379 - 12 Apr 2020
Cited by 21 | Viewed by 4666
Abstract
Surfaces with low ice adhesion represent a promising strategy to achieve passive anti-icing performance. However, as a successful and robust low ice adhesion surface must be tested under realistic conditions at low temperatures and for several types of ice, the initial screening of [...] Read more.
Surfaces with low ice adhesion represent a promising strategy to achieve passive anti-icing performance. However, as a successful and robust low ice adhesion surface must be tested under realistic conditions at low temperatures and for several types of ice, the initial screening of potential low ice adhesion surfaces requires large resources. A theoretical relation between ice adhesion and water wettability in the form of water contact angle exists, but there is disagreement on whether this relation holds for experiments. In this study, we utilised molecular dynamics simulations to examine the fundamental relations between ice adhesion and water contact angle on an ideal graphene surface. The results show a significant correlation according to the theoretic predictions, indicating that the theoretical relation holds for the ice and water when discarding surface material deformations and other experimental factors. The reproduction of the thermodynamic theory at the nanoscale is important due to the gap between experimental observations and theoretical models. The results in this study represent a step forward towards understanding the fundamental mechanisms of water–solid and ice–solid interactions, and the relationship between them. Full article
(This article belongs to the Special Issue Low Ice Adhesion Coatings)
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9 pages, 822 KiB  
Article
Rescue Blankets-Transmission and Reflectivity of Electromagnetic Radiation
by Hannah Kranebitter, Bernd Wallner, Andreas Klinger, Markus Isser, Franz J. Wiedermann and Wolfgang Lederer
Coatings 2020, 10(4), 375; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10040375 - 10 Apr 2020
Cited by 8 | Viewed by 10381
Abstract
Rescue blankets are medical devices made of a polyethylene terephthalate sheet coated with a thin aluminum layer. Blankets are used for protection against hypothermia in prehospital emergency medicine and outdoor sports, but totally different qualities are typical for these multi-functional tools. On the [...] Read more.
Rescue blankets are medical devices made of a polyethylene terephthalate sheet coated with a thin aluminum layer. Blankets are used for protection against hypothermia in prehospital emergency medicine and outdoor sports, but totally different qualities are typical for these multi-functional tools. On the one hand, rescue sheets prevent hypothermia by reducing thermo-convection and diminishing heat loss from evaporation and thermal radiation. On the other hand, the sheets promote cooling by acting as a radiant barrier, by providing shade and even by increasing heat conduction when the sheet is in direct contact with the skin. As foils are watertight and windproof, they can function as vapor barriers and even as stopgap bivouac sacks. We evaluated three experimental studies, one on heat loss by rescue blankets according to surface color, one on transparency with ultraviolet radiation, high-energy visible light and visible light, and one on infrared radiation from rescue blankets. When evaluating the effects of different bands of the electromagnetic spectrum on rescue sheets, we focused on ultraviolet radiation (200–380 nm), high-energy visible light in the violet/blue band (380–450 nm), visible light (380–760 nm) and infrared radiation (7500–13,500 nm). Rescue sheets transmit between 1% and 8% of visible light and about 1% of ultraviolet B radiation (280–315 nm), providing sufficient transparency and adequate protection from snow blindness. Reflection of visible light increases detectability in search and rescue missions performed in good visibility conditions, while reflection of infrared radiation increases detectability in poor visibility conditions and provides protection against hypothermia. Full article
(This article belongs to the Special Issue Multifunctional Coatings on Medical Devices)
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21 pages, 3827 KiB  
Article
Interactions between a Buffered Amine Oxide Impregnation Carrier and an Acrylic Resin, and Their Relationship with Moisture
by Simon Pepin, Pierre Blanchet and Véronic Landry
Coatings 2020, 10(4), 366; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10040366 - 7 Apr 2020
Cited by 1 | Viewed by 3203
Abstract
Wood used outdoor is subjected to different sources of degradation and should be protected properly. In this study, acrylic resins were added to a wood impregnation system using amine oxides and propiconazole, an organic fungicide, to create a two-part wood protection preservation treatment. [...] Read more.
Wood used outdoor is subjected to different sources of degradation and should be protected properly. In this study, acrylic resins were added to a wood impregnation system using amine oxides and propiconazole, an organic fungicide, to create a two-part wood protection preservation treatment. Since amine oxides can diffuse readily into wood, this treatment protected both the surface and inner structure of the treated wood following a simple dipping. Many aspects of the treatment were studied: the adhesion of the acrylic coatings, their permeability to water, and the impregnation depth of the propiconazole. In each case, a particular attention was accorded to the interactions between the resins and the impregnation system. Adhesion and permeability tests were coupled with an artificial aging process simulating severely wet conditions. Amine oxides reduced the adhesion of the coatings but did not impair their aging properties. Because of their hydrophilic nature, they also increased the permeability to liquid water, although they did not affect the air moisture permeability. The penetration of the propiconazole, estimated with a dye, decreased with the resin. Overall, the two parts of the treatment lightly impaired each other, but the practical aspect of this treatment may overcome these disadvantages. Full article
(This article belongs to the Special Issue Recent Developments and Trends in Wood Coatings)
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11 pages, 2970 KiB  
Article
Bioinspired Superhydrophobic Surface Constructed from Hydrophilic Building Blocks: A Case Study of Core–Shell Polypyrrole-Coated Copper Nanoneedles
by Yang Liu, Ben Wang, Yuanfeng Wang, Jiareng Chen, Bin Cui, Pengfei Yin, Jianming Chen, Xinyu Zhang, Li Zhang and John H. Xin
Coatings 2020, 10(4), 347; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10040347 - 3 Apr 2020
Cited by 5 | Viewed by 2944
Abstract
Hydrophilic polypyrrole-coated copper nanoneedles (PPy-CuNDs) were synthesized and utilized to construct a superhydrophobic surface on a polyethylene terephthalate fabric (PET) by using the spray-coating technique. The morphology of the as-synthesized PPy-CuNDs can be facilely tuned by changing the concentration of the reducing agent: [...] Read more.
Hydrophilic polypyrrole-coated copper nanoneedles (PPy-CuNDs) were synthesized and utilized to construct a superhydrophobic surface on a polyethylene terephthalate fabric (PET) by using the spray-coating technique. The morphology of the as-synthesized PPy-CuNDs can be facilely tuned by changing the concentration of the reducing agent: hydrazine monohydrate. The CuNDs with well-defined nanocrystalline structures and nanoscale thick, rough PPy coating layers were formed simultaneously in one pot. The PPy-CuNDs self-assembled into an entangled, stacking nanocarpet on the surface of the PET fabric, and they eventually formed a reentrant surface texture similar to that of chrysanthemum leaves. The PPy-CuND-PET surface initially showed good superhydrophobic properties, but a fast transition from the superhydrophobic state to the highly adhesive state was observed. The underlying mechanism of this transition and its potential applications were proposed in the context. Full article
(This article belongs to the Special Issue Anti-Adhesive Surfaces)
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23 pages, 7526 KiB  
Article
Influence of Material Composition on Structure, Surface Properties and Biological Activity of Nanocrystalline Coatings Based on Cu and Ti
by Damian Wojcieszak, Malgorzata Osekowska, Danuta Kaczmarek, Bogumila Szponar, Michal Mazur, Piotr Mazur and Agata Obstarczyk
Coatings 2020, 10(4), 343; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10040343 - 2 Apr 2020
Cited by 7 | Viewed by 3180
Abstract
In this paper, the influence of material composition on structure and surface properties of bioactive coatings based on Cu and Ti is described. Nanocrystalline coatings were prepared by innovative pulsed DC magnetron sputtering. For their preparation, a multi-magnetron system was used in order [...] Read more.
In this paper, the influence of material composition on structure and surface properties of bioactive coatings based on Cu and Ti is described. Nanocrystalline coatings were prepared by innovative pulsed DC magnetron sputtering. For their preparation, a multi-magnetron system was used in order to obtain films with various copper content. The main goal of our work was the complex analysis of biological activity of Cu-Ti films in comparison with their material composition and surface state. Antimicrobial activity (for E. coli and S. aureus), as well as the impact on cell viability (L929 line), were investigated. The physicochemical properties were examined with the aid of X-ray diffraction, scanning electron microscopy, X-ray photoelectron spectroscopy, and atomic absorption spectroscopy. It was found that all prepared films were nanocrystalline and bactericidal, but their cytotoxicity was related to the Cu-content in the film. Complex analysis of the bioactivity was developed in relation to the copper ion migration process. Moreover, manufacturing of antibacterial films with stimulating action on L929 cell line was possible. Full article
(This article belongs to the Special Issue Functional Surfaces for Biomedical Applications)
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9 pages, 1450 KiB  
Article
Local Structure Analysis on Si-Containing DLC Films Based on the Measurement of C K-Edge and Si K-Edge X-ray Absorption Spectra
by Kazuhiro Kanda, Shuto Suzuki, Masahito Niibe, Takayuki Hasegawa, Tsuneo Suzuki and Hedetoshi Saitoh
Coatings 2020, 10(4), 330; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10040330 - 30 Mar 2020
Cited by 11 | Viewed by 3241
Abstract
In this paper, the local structure of silicon-containing diamond-like carbon (Si-DLC) films is discussed based on the measurement of C K-edge and Si K-edge near-edge x-ray absorption fine structure (NEXAFS) spectra using the synchrotron radiation of 11 types of Si-DLC film [...] Read more.
In this paper, the local structure of silicon-containing diamond-like carbon (Si-DLC) films is discussed based on the measurement of C K-edge and Si K-edge near-edge x-ray absorption fine structure (NEXAFS) spectra using the synchrotron radiation of 11 types of Si-DLC film fabricated with various synthesis methods and having different elemental compositions. In the C K-edge NEXAFS spectra of the Si-DLC films, the σ* band shrunk and shifted to the lower-energy side, and the π* peak broadened with an increase in the Si content in the Si-DLC films. However, there were no significant changes observed in the Si K-edge NEXAFS spectra with an increase in the Si content. These results indicate that Si–Si bonding is not formed with precedence in Si-DLC film. Full article
(This article belongs to the Special Issue Recent Advances in Carbon/Graphite Coatings)
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14 pages, 2428 KiB  
Article
Poultry Shelf-Life Enhancing Potential of Nanofibers and Nanoparticles Containing Porphyra dioica Extracts
by João Reboleira, Pedro Adão, Sara F. C. Guerreiro, Juliana R. Dias, Rui Ganhão, Susana Mendes, Mariana Andrade, Fernanda Vilarinho, Ana Sanches-Silva, Artur Mateus, Nuno Alves and Susana Bernardino
Coatings 2020, 10(4), 315; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10040315 - 26 Mar 2020
Cited by 9 | Viewed by 3346
Abstract
Aqueous extracts of commercially available red macroalgae Porphyra dioica were integrated as inner coatings of food-grade polypropylene (PP) films through use of electrospinning and electrospraying technologies. Two coating formulations (A = 5 wt% P. dioica extract and 7.5 wt% polyvinyl alcohol (PVA); B [...] Read more.
Aqueous extracts of commercially available red macroalgae Porphyra dioica were integrated as inner coatings of food-grade polypropylene (PP) films through use of electrospinning and electrospraying technologies. Two coating formulations (A = 5 wt% P. dioica extract and 7.5 wt% polyvinyl alcohol (PVA); B = 1 wt% P. dioica extract, 1 wt% PVA, and 17% gelatine) were evaluated as to their capacity to delay spoilage of minced chicken breasts, through monitoring of microbial growth (total mesophile aerobic colony counts), colour stability, lipid oxidation (thiobarbituric acid reactive substances (TBARS)), and sensory analysis over a 4-day refrigerated storage. Scanning electron microscopy (SEM) imaging revealed an increased nanofiber and nanoparticle density on extract-enriched fibers, without compromise to their morphology or the homogeneity of the coatings. Total microbial counts on coating B samples was significantly (p < 0.001) reduced compared to uncoated plastic wraps. The coated samples also exhibited fewer colour degradation, though the coatings did not differ substantially from uncoated plastic wrap. Sensory analysis test subjects successfully distinguished the raw samples based on their treatment and gave a positive approval rating (66.7%) to the extract-enriched coatings when asked about edibility post storage. Full article
(This article belongs to the Special Issue Novel Advances in Food Contact Materials)
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12 pages, 34969 KiB  
Article
Multilayer Nanoimprinting to Create Hierarchical Stamp Masters for Nanoimprinting of Optical Micro- and Nanostructures
by Amiya R. Moharana, Helene M. Außerhuber, Tina Mitteramskogler, Michael J. Haslinger and Michael M. Mühlberger
Coatings 2020, 10(3), 301; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10030301 - 24 Mar 2020
Cited by 10 | Viewed by 4192
Abstract
Nanoimprinting is a well-established replication technology for optical elements, with the capability to replicate highly complex micro- and nanostructures. One of the main challenges, however, is the generation of the master structures necessary for stamp fabrication. We used UV-based Nanoimprint Lithography to prepare [...] Read more.
Nanoimprinting is a well-established replication technology for optical elements, with the capability to replicate highly complex micro- and nanostructures. One of the main challenges, however, is the generation of the master structures necessary for stamp fabrication. We used UV-based Nanoimprint Lithography to prepare hierarchical master structures. To realize structures with two different length scales, conventional nanoimprinting of larger structures and conformal reversal nanoimprinting to print smaller structures on top of the larger structures was performed. Liquid transfer imprint lithography proved to be well suited for this purpose. We used the sample prepared in such a way as a master for further nanoimprinting, where the hierarchical structures can then be imprinted in one single nanoimprinting step. As an example, we presented a diffusor structure with a diffraction-grating structure on top. Full article
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12 pages, 3045 KiB  
Article
Flame-Retardant Wood Composites Based on Immobilizing with Chitosan/Sodium Phytate/Nano-TiO2-ZnO Coatings via Layer-by-Layer Self-Assembly
by Lin Zhou and Yanchun Fu
Coatings 2020, 10(3), 296; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10030296 - 22 Mar 2020
Cited by 54 | Viewed by 5717
Abstract
Composite coatings of inorganic nanomaterials with polyelectrolytes are promising materials for wood modification. Endowing wood with flame retardancy behavior can not only broaden the range of applications of wood, but also improve the safety of wood products. In this work, chitosan/sodium phytate/TiO2 [...] Read more.
Composite coatings of inorganic nanomaterials with polyelectrolytes are promising materials for wood modification. Endowing wood with flame retardancy behavior can not only broaden the range of applications of wood, but also improve the safety of wood products. In this work, chitosan/sodium phytate/TiO2-ZnO nanoparticle (CH/SP/nano-TiO2-ZnO) composite coatings were coated on wood surface through layer-by-layer self-assembly. The morphology and chemical composition of the modified wood samples were analyzed using scanning electron microscopy and energy dispersive spectrometry. The thermal degradation properties and flame retardancy of the samples treated with different assembly structures were observed by thermogravimetric analysis, limiting oxygen test, and combustion test. Due to the presence of an effective intumescent flame retardant system and a physical barrier, the CH/SP/nano-TiO2-ZnO coatings exhibited the best flame retardant performance and required only approximately six seconds for self-extinguishing. The coated samples had a limiting oxygen index of 8.4% greater than the original wood. Full article
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11 pages, 6163 KiB  
Article
SERS Activity of Silver Nanosphere, Triangular Nanoplates, Hexagonal Nanoplates and Quasi-Spherical Nanoparticles: Effect of Shape and Morphology
by Marco Zannotti, Andrea Rossi and Rita Giovannetti
Coatings 2020, 10(3), 288; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10030288 - 20 Mar 2020
Cited by 35 | Viewed by 5356
Abstract
In this work, we prepared different morphologies of silver nanoparticles: nanosphere, triangular nanoplates, hexagonal nanoplates, and quasi-spherical shapes, through one-step synthesis. Hydrogen peroxide was used as the oxidizing agent during the reduction of silver nitrate by sodium borohydride, in the presence of tri-sodium [...] Read more.
In this work, we prepared different morphologies of silver nanoparticles: nanosphere, triangular nanoplates, hexagonal nanoplates, and quasi-spherical shapes, through one-step synthesis. Hydrogen peroxide was used as the oxidizing agent during the reduction of silver nitrate by sodium borohydride, in the presence of tri-sodium citrate and poly-vinyl-pyrrolidone. The obtained silver nanoparticles were fully characterized by UV-Vis spectroscopy, Dynamic Light Scattering and Scanning Electron Microscopy, and successfully used as Surface Enhanced Raman Scattering (SERS) substrates. The effect of shape and morphology on the Raman scattering enhancement was evaluated by using methylene blue as target molecules. The Raman measurements demonstrated that the prepared substrates are reliable and sensitive with analytical enhancement factors, estimated to be around 105 with a concentration of methylene blue 1 μM. When triangular and hexagonal nanoplates were tested with different concentrations of analyte, they demonstrated a good linearity in Raman intensity with a good detection of methylene blue 0.1 μM. Full article
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23 pages, 7944 KiB  
Article
Hard Quasicrystalline Coatings Deposited by HVOF Thermal Spray to Reduce Ice Accretion in Aero-Structures Components
by J. Mora, P. García, R. Muelas and A. Agüero
Coatings 2020, 10(3), 290; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10030290 - 20 Mar 2020
Cited by 29 | Viewed by 4278
Abstract
Weather hazards, in particular icing conditions, are an important contributing factor in aviation accidents and incidents worldwide. Many different anti-icing strategies are currently being explored to find suitable long-lasting solutions, such as surface engineering, which can contribute to reduce ice accumulation. Quasicrystals (QCs) [...] Read more.
Weather hazards, in particular icing conditions, are an important contributing factor in aviation accidents and incidents worldwide. Many different anti-icing strategies are currently being explored to find suitable long-lasting solutions, such as surface engineering, which can contribute to reduce ice accumulation. Quasicrystals (QCs) are metallic materials, but with similar properties to those of ceramic materials, such as low thermal and electrical conductivities, and high hardness. In particular, QCs that have low surface energy are commercially used as coatings to replace polytetrafluoroethylene (PTFE), also known as Teflon, on frying pans, as they do not scratch easily. PTFE exhibits excellent anti-wetting and anti-icing properties and therefore QCs appear as good candidates to be employed as ice-phobic coatings. Al-based QCs have been applied by High Velocity Oxyfuel (HVOF) thermal spray on typically used aeronautic materials, such as Ti and Al alloys, as well as steels. The coatings have been characterized and evaluated, including the measurement of hardness, roughness, wetting properties, ice accretion behavior in an icing wind tunnel (IWT), and ice adhesion by a double lap shear test. The coatings were studied, both as-deposited, as well as after grinding, in order to study the effect of the surface roughness and morphology on the ice accretion and adhesion properties. The QC coating was compared with PTFE and two polyurethane (PU)-based commercial paints, one of them known to have anti-icing properties, and the results indicate an ice accretion reduction relative to these two materials, and ice adhesion lower than bare AA6061-T6, or the PU paint in the ground version of one of the two QCs. Since the QC coatings are hard (GPa Vickers hardness > 5), a durable behavior is expected. Full article
(This article belongs to the Special Issue Anti-Icing Coatings and Surfaces)
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15 pages, 2011 KiB  
Article
Composite Ferroelectric Coatings Based on a Heat-Resistant Polybenzoxazole Polymer Matrix
by Nikolay Mukhin, Irina Sokolova, Dmitry Chigirev, Lyudmila Rudaja, Galina Lebedeva, Rene Kastro, Maxim Bol’shakov, Marc-Peter Schmidt and Soeren Hirsch
Coatings 2020, 10(3), 286; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10030286 - 19 Mar 2020
Cited by 5 | Viewed by 2997
Abstract
The polycondensation of 5,5-methylene bis(2-aminophenol) and the mixture of diamines 5,5-methylene bis(2-aminophenol) and 4,4-(hexafluoroisopropylidene)dianiline (molar ratio 0.8:0.2) with isophthaloyl dichloride was used to synthesize a new heat resistant binder of the composites for microelectronics: poly(o-hydroxyamide) (POA) and poly(amido-o-hydroxy amide) [...] Read more.
The polycondensation of 5,5-methylene bis(2-aminophenol) and the mixture of diamines 5,5-methylene bis(2-aminophenol) and 4,4-(hexafluoroisopropylidene)dianiline (molar ratio 0.8:0.2) with isophthaloyl dichloride was used to synthesize a new heat resistant binder of the composites for microelectronics: poly(o-hydroxyamide) (POA) and poly(amido-o-hydroxy amide) (POA-F). The thermal stability of synthesized polymer coatings, as well as based on them photosensitive compositions with a naphthoquinondiazide photosensitive component were studied in the temperature range from 100 to 500 °C. Ferroelectric composites with nanodispersed lead titanate zirconate powder filler were formed based on these polymer matrices. By manipulating the conditions of the polymer formation, we obtained matrices with different stiffnesses, which reflected on the properties of the composite. The electrophysical parameters of the synthesized polymer and ferroelectric composite coatings were measured in the frequency range from 0.1 Hz to 1.5 GHz and the temperature range from 0 to 300 °C. The frequency and temperature stability of the dielectric constant of ferroelectric composite coatings up to 10 MHz and 300 °C, respectively, are noted. The influence of the composition and structure of the polymer matrix and the grain/matrix interfaces on the thermal stability of the dielectric parameters of composite films is estimated. The shift of the phase transition region toward higher temperatures in the composite structure, as well as the sufficient rigidity of the poly(benzoxazole) matrix, provide high temperature and frequency stability of the dielectric constant of the studied composites. Full article
(This article belongs to the Special Issue Ferroelectric Thin Films and Devices)
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17 pages, 6760 KiB  
Article
Properties of Tool Steels and Their Importance When Used in a Coated System
by Bojan Podgornik, Marko Sedlaček, Borut Žužek and Agnieszka Guštin
Coatings 2020, 10(3), 265; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10030265 - 12 Mar 2020
Cited by 16 | Viewed by 5210
Abstract
The introduction of new light-weight high-strength materials, which are difficult to form, increases demands on tool properties, including load-carrying capacity and wear resistance. Tool properties can be improved by the deposition of hard coatings but proper combination and optimization of the substrate properties [...] Read more.
The introduction of new light-weight high-strength materials, which are difficult to form, increases demands on tool properties, including load-carrying capacity and wear resistance. Tool properties can be improved by the deposition of hard coatings but proper combination and optimization of the substrate properties are required to prepare the tool for coating application. The aim of this paper is to elaborate on tool steel substrate properties correlations, including hardness, fracture toughness, strength and surface quality and how these substrate properties influence on the coating performance. Results show that hardness of the steel substrate is the most influential parameter for abrasive wear resistance and load-carrying capacity, which is true for different types of hard coatings. However, high hardness should also be accompanied by sufficient fracture toughness, especially when it comes to very hard and brittle coatings, thus providing a combination of high load-carrying capacity, good fatigue properties and superior resistance against impact wear. Duplex treatment and formation of a compound layer during nitriding can be used as an additional support interlayer, but its brittleness may result in accelerated coating cracking and spallation if not supported by sufficient core hardness. In terms of galling resistance, even for coated surfaces substrate roughness and topography have major influence when it comes to hard ceramic coatings, with reduced substrate roughness and coating post-polishing providing up to two times better galling resistance. Full article
(This article belongs to the Special Issue Surface Topography Effects on Functional Properties of PVD Coatings)
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9 pages, 4992 KiB  
Article
Biocompatibility Evaluation and Enhancement of Elastomeric Coatings Made Using Table-Top Optical 3D Printer
by Giedre Grigaleviciute, Daiva Baltriukiene, Virginija Bukelskiene and Mangirdas Malinauskas
Coatings 2020, 10(3), 254; https://0-doi-org.brum.beds.ac.uk/10.3390/coatings10030254 - 10 Mar 2020
Cited by 6 | Viewed by 3380
Abstract
In this experimental report, the biocompatibility of elastomeric scaffold structures made via stereolithography employing table-top 3D printer Ember (Autodesk) and commercial resin FormLabs Flexible (FormLabs) was studied. The samples were manufactured using the standard printing and development protocol, which [...] Read more.
In this experimental report, the biocompatibility of elastomeric scaffold structures made via stereolithography employing table-top 3D printer Ember (Autodesk) and commercial resin FormLabs Flexible (FormLabs) was studied. The samples were manufactured using the standard printing and development protocol, which is known to inherit cytotoxicity due to remaining non-polymerized monomers, despite the polymerized material being fully biocompatible. Additional steps were taken to remedy this problem: the fabricated structures were soaked in isopropanol and methanol under different conditions (temperature and duration) to leach out the non-polymerized monomers. In addition, disc-shaped 3D-printed structures were UV exposed to assure maximum polymerization degree of the material. Post-processed structures were seeded with myogenic stem cells and the number of live cells was evaluated as an indicator for the material biocompatibility. The straightforward post-processing protocol enhanced the biocompatibility of the surfaces by seven times after seven days soaking in isopropanol and methanol and was comparable to control (glass and polystyrene) samples. This proposes the approach as a novel and simple method to be widely applicable for dramatic cytotoxicity reduction of optically 3D printed micro/nano-scaffolds for a wide range of biomedical studies and applications. Full article
(This article belongs to the Special Issue Thin Film Laser Damage, Ablation, Deposition and Structuring)
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