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Metal Coatings for Wear and Corrosion Applications (Second Edition)

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Thin Films and Interfaces".

Deadline for manuscript submissions: 20 October 2024 | Viewed by 1461

Special Issue Editors


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Guest Editor
Department of Materials Science and Testing, Westphalian University of Applied Sciences Gelsenkirchen Bocholt Recklinghausen, Neidenburger str. 43, 45897 Gelsenkirchen, Germany
Interests: thermal barrier coatings; self-fluxing alloys; marine corrosion; wear resistant cermets; additive manufacturing; PEM fuel cells
Special Issues, Collections and Topics in MDPI journals

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Guest Editor
Westphalian Energy Institute, Westphalian University of Applied Sciences Gelsenkirchen Bocholt Recklinghausen, Neidenburger str. 43, 45897 Gelsenkirchen, Germany
Interests: self-fluxing alloys; coatings post-processing; optimization; wear resistant coatings; oxygen evolution reaction; PEM water electrolysis
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

This Special Issue is dedicated to research activities concerning the wear and corrosion behaviour of metallic coating materials. Topics of interest may range from fundamental understandings of the wear of corrosion mechanisms to special solutions for their practical application. Materials are exposed to different types of wear (friction, abrasion, erosion) and corrosion attacks (chemical or electrochemical corrosion, molten salt corrosion, high-temperature corrosion), leading to severe material degradation. Therefore, our knowledge of surface engineering must be combined with fundamental information on materials science to understand the observed phenomena and prevent further failure.

In this context, submissions may tackle subjects as diverse as technologies for the deposition of metallic coatings, additive manufacturing methods, or the surface postprocessing of applied coatings using laser or electron beam sources. Functional gradient advanced materials as well as structured surfaces with special chemical, biological, optical, nuclear, aerospace, or other applications have been developed and applied in recent years, but some key problems still need to be elucidated and solved.

It is my pleasure to invite you to submit a manuscript for this Special Issue. Full papers, communications, and reviews are all welcome.

Dr. Gabriela Mǎrginean
Dr. Norbert Kazamer
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Materials is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • coatings
  • aqueous corrosion
  • high-temperature corrosion
  • sliding wear
  • abrasion
  • solid particle erosion
  • additive manufacturing
  • electron beam remelting
  • laser structuring

Published Papers (2 papers)

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Research

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13 pages, 3836 KiB  
Article
Abrasive Wear Behavior of Batch Hot-Dip Galvanized Coatings
by Thomas Pinger, Marco Brand, Sonja Grothe and Gabriela Marginean
Materials 2024, 17(7), 1547; https://0-doi-org.brum.beds.ac.uk/10.3390/ma17071547 - 28 Mar 2024
Viewed by 660
Abstract
In recent decades, batch hot-dip galvanized (HDG) steel has proven itself in practical applications due to the good corrosion resistance of its components. Despite the importance of the mechanical-load-bearing capacity of these coatings, the wear behavior has, so far, only been investigated very [...] Read more.
In recent decades, batch hot-dip galvanized (HDG) steel has proven itself in practical applications due to the good corrosion resistance of its components. Despite the importance of the mechanical-load-bearing capacity of these coatings, the wear behavior has, so far, only been investigated very sporadically and not systematically, so a quantification of the wear behavior and statements on the mechanisms are vague. Therefore, two body wear tests with bonded abrasive grain were carried out. Varying the friction rolls, load, and total number of cycles, the wear behavior was investigated. The mass loss and the layer thickness reduction were measured at different intervals. After the test, the microstructure in the cross-section and the hardness according to Vickers (0.01 HV) were evaluated. The results showed that the wear behavior of HDG coatings against abrasive loads can be characterized with the selected test conditions. Initially, the applied load removed the soft η-phase. As the total number of cycles increases, the η- and ζ-phases deform plastically, resulting in a lower mass reduction compared to that expected from the measured layer thickness. The characteristic structure of a batch HDG coating with hard intermetallic Zn-Fe phases and an outer pure zinc phase has demonstrated effective resistance to abrasion. Full article
(This article belongs to the Special Issue Metal Coatings for Wear and Corrosion Applications (Second Edition))
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Review

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29 pages, 11771 KiB  
Review
Effect of Surface Nanocrystallization on Wear Behavior of Steels: A Review
by Khashayar Morshed-Behbahani, Zoheir Farhat and Ali Nasiri
Materials 2024, 17(7), 1618; https://0-doi-org.brum.beds.ac.uk/10.3390/ma17071618 - 01 Apr 2024
Cited by 1 | Viewed by 566
Abstract
Ferrous alloys, particularly steels, form a specialized class of metallic materials extensively employed in industrial sectors to combat deterioration and failures caused by wear. Despite their commendable mechanical properties, steels are not immune to wear-induced degradation. In this context, surface nanocrystallization (SNC) technologies [...] Read more.
Ferrous alloys, particularly steels, form a specialized class of metallic materials extensively employed in industrial sectors to combat deterioration and failures caused by wear. Despite their commendable mechanical properties, steels are not immune to wear-induced degradation. In this context, surface nanocrystallization (SNC) technologies have carved a distinct niche for themselves by enabling the nanostructuring of the surface layer (with grain sizes < 100 nm). This process enhances overall mechanical properties to a level desirable for wear resistance while preserving the chemical composition. Existing literature has consistently highlighted the efficacy of various SNC methods in improving the wear resistance of ferrous alloys, positioning SNC as a promising tool to extend materials’ service life in practical applications. This review provides a comprehensive examination of the SNC techniques employed in surface treatment of ferrous alloys and their impact on wear behavior. We delved into the underlying mechanisms governing wear in SNC-treated Fe-based alloys and concluded with a discussion on current challenges and future perspectives in this evolving field. Full article
(This article belongs to the Special Issue Metal Coatings for Wear and Corrosion Applications (Second Edition))
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