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Optimal Design of Power Converters

A special issue of Energies (ISSN 1996-1073). This special issue belongs to the section "F3: Power Electronics".

Deadline for manuscript submissions: closed (31 March 2022) | Viewed by 15633

Special Issue Editor


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Guest Editor
Department of Electrical and Computer Engineering, Sungkyunkwan University, Suwon, Republic of Korea
Interests: onboard chargers and wireless power transfer chargers for electric vehicles; BMS algorithms; energy storage systems; hybrid renewable energy systems; induction heating systems for home appliances and industry applications; modeling and simulation; power electronics
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Special Issue Information

Dear Colleagues,

Topologies and control algorithms for power converters have been actively developed and regarded as the core technology in various industry applications such as telecommunication, mobiles, electric vehicles, railway and high-speed trains, home appliances, induction heating systems, plasma generators, renewable energies, energy storage systems, robots, drones, and so on.

With the help of wide bandgap (WBG) power semiconductor switching devices such as SiC and GaN devices in recent times, the dramatic enhancement of power density and efficiency of power converters has become the main issue, resulting in the opening a new era of its applications. In order to meet this recent requirement, the stable operation of WBG devices is being actively researched, and the design of heat dissipation systems and system integration along with passive components are also main research issues. In particular, in order to meet the high power density requirement, conventional high-frequency transformers (HFTRs) and inductors are replaced by planar typed ones, and studies of the design of planar type HFTRs and inductors considering stray capacitance are being reported.

Therefore, this Special Issue focuses on the emerging technologies to meet the recent requirements of power converters for various industry applications, including the following nonexclusive topics:

  • Topologies and control algorithms for high efficiency
  • Design approaches for high power density
  • Design of gate drive circuits, including short circuit protection for WBG devices
  • Design procedures of planar typed transformers and inductors
  • Heat dissipation systems and system integration, including modeling and simulation techniques

Prof. Dr. Byoung Kuk Lee
Guest Editor

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Keywords

  • High efficiency and high power density
  • Topology and control algorithm
  • Wide bandgap devices
  • Gate drive circuit
  • Planar typed transformer and inductor
  • Heat dissipation
  • System integration
  • Modeling and simulation

Published Papers (8 papers)

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Research

9 pages, 703 KiB  
Article
New Method for Analysis and Design Consideration of Voltage Source Inverters
by Nikolay Hinov
Energies 2022, 15(10), 3695; https://0-doi-org.brum.beds.ac.uk/10.3390/en15103695 - 18 May 2022
Cited by 1 | Viewed by 1159
Abstract
This manuscript proposes a new unified approach for the analysis of voltage source inverters that summarizes and unifies the operating modes of a whole class of inverters powered by a voltage source: resonant, aperiodic and voltage source inverters. The study was performed on [...] Read more.
This manuscript proposes a new unified approach for the analysis of voltage source inverters that summarizes and unifies the operating modes of a whole class of inverters powered by a voltage source: resonant, aperiodic and voltage source inverters. The study was performed on a full-bridge circuit of a series RLC inverter with reverse diodes, operating in aperiodic mode. Based on the community of processes in the power circuits, the expressions for the current through the load and the voltage of the capacitor in condensed form with their initial phases are determined. These basic ratios are presented in a normalized form according to the control frequency, thus summarizing the operation of the inverters with a control frequency below and above the quasi-resonant. A methodology for designing a voltage source inverter was developed, considered as a special case of a series RLC inverter with inverse diodes when operating in aperiodic mode and super-quasi-resonant frequency. The reliability of the obtained results was verified by comparison with the use of the classical methodology for design and computer simulations. The presented approach is useful from a methodological point of view, as it allows us, with a unified approach and through general mathematical expressions, to describe and study the processes in a significant part of DC/AC converters. Full article
(This article belongs to the Special Issue Optimal Design of Power Converters)
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18 pages, 5620 KiB  
Article
Optimal Design Methodology on Compensation Parameters of Inductive Power Transfer Converter for Electric Vehicles
by Cheol-Hee Jo and Dong-Hee Kim
Energies 2021, 14(24), 8269; https://0-doi-org.brum.beds.ac.uk/10.3390/en14248269 - 08 Dec 2021
Cited by 2 | Viewed by 1661
Abstract
Compensation topologies of the inductive power transfer (IPT) converter for electric vehicles (EVs) have been researched in previous works. However, a methodology for designing a compensation topology based on the efficiency of the IPT converter has been barely discussed. This paper proposes an [...] Read more.
Compensation topologies of the inductive power transfer (IPT) converter for electric vehicles (EVs) have been researched in previous works. However, a methodology for designing a compensation topology based on the efficiency of the IPT converter has been barely discussed. This paper proposes an optimal design methodology for compensation parameters to achieve optimal efficiency of the IPT converter with LCC-S. The optimal output voltage is derived using the losses analysis of the IPT converter, and the IPT converter is designed for the optimal output voltage to achieve the optimal efficiency. Furthermore, the battery management (BM) converter on the receiving side is designed based on the output voltage of the IPT converter, the fluctuation range of the coupling coefficient, and the battery charging voltage. The validity of the proposed IPT converter design methodology is verified by designing different compensation parameters and BM converters. The power rating of the three design cases is 3.3 kW with the same magnetic pads satisfying the SAE J2954 WPT 1 class. Full article
(This article belongs to the Special Issue Optimal Design of Power Converters)
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13 pages, 3072 KiB  
Article
Quasi-Boundary Method for Design Consideration of Resonant DC-DC Converters
by Nikolay Hinov
Energies 2021, 14(19), 6153; https://0-doi-org.brum.beds.ac.uk/10.3390/en14196153 - 27 Sep 2021
Cited by 8 | Viewed by 1077
Abstract
The paper presents a new unified method for designing the two basic types of serial resonant DC-DC converters (series and with a parallel-loaded capacitor). The method is based on the use of a simplified generalized approach for the analysis of this type of [...] Read more.
The paper presents a new unified method for designing the two basic types of serial resonant DC-DC converters (series and with a parallel-loaded capacitor). The method is based on the use of a simplified generalized approach for the analysis of this type of power electronic devices. It is characterized by the fact that regardless of the specific operating mode, with a control frequency below or above the resonant of the series resonant circuit to determine the relationship between input and output voltage or current, it is assumed that the converter operates in resonance. In this sense, it is called a quasi-boundary method for analysis and design. The use of the quasi-boundary method significantly accelerates and facilitates the design of the considered power circuits, which is very useful for the purposes of engineering practice, as well as in the training of power electronics. The applicability of this approach is proven by the methods of mathematical modeling and computer simulations. Full article
(This article belongs to the Special Issue Optimal Design of Power Converters)
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17 pages, 9633 KiB  
Article
Independent Upper- and Lower-Arm Switching Scheme Based on Reference Current Polarity for Three-Level NPC Inverters
by Kangsoon Ahn, Yongseung Oh, Wonseok Oh and Kyumin Cho
Energies 2021, 14(17), 5535; https://doi.org/10.3390/en14175535 - 04 Sep 2021
Viewed by 1413
Abstract
This study presents a novel switching scheme for three-level neutral point clamped (NPC) inverters. The proposed switching method independently drives the upper- and lower-arm elements of the inverter based on the polarity information of the reference current. The proposed switching scheme does not [...] Read more.
This study presents a novel switching scheme for three-level neutral point clamped (NPC) inverters. The proposed switching method independently drives the upper- and lower-arm elements of the inverter based on the polarity information of the reference current. The proposed switching scheme does not require the inclusion of dead-time for each switching, except when the current polarity changes. Therefore, unlike the conventional inverter switching method, dead-time compensation is not needed, and the possibility of an arm-short accident is prevented. In this study, a switching procedure is detailed, and the operation mode analysis of the proposed switching scheme is presented. The effectiveness of the proposed switching method is verified experimentally by application to a grid-connected inverter that requires inverter current control. Full article
(This article belongs to the Special Issue Optimal Design of Power Converters)
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12 pages, 5306 KiB  
Article
Sensorless Control of Voltage Peaks in Class-E Single-Ended Resonant Inverter for Induction Heating Rice Cooker
by Yongseung Oh, Jaeeul Yeon, Jayoon Kang, Ilya Galkin, Wonsoek Oh and Kyumin Cho
Energies 2021, 14(15), 4545; https://0-doi-org.brum.beds.ac.uk/10.3390/en14154545 - 28 Jul 2021
Cited by 5 | Viewed by 2445
Abstract
Single-ended (SE) resonant inverters are widely used as power converters for high-pressure rice cooker induction, with 1200 V insulated-gate bipolar transistors (IGBTs) being used as switching devices for kW-class products. When voltage fluctuations occur at the input stage of an SE resonant inverter, [...] Read more.
Single-ended (SE) resonant inverters are widely used as power converters for high-pressure rice cooker induction, with 1200 V insulated-gate bipolar transistors (IGBTs) being used as switching devices for kW-class products. When voltage fluctuations occur at the input stage of an SE resonant inverter, the resonant voltage applied to the IGBT can be directly affected, potentially exceeding the breakdown voltage of the IGBT, resulting in its failure. Consequently, the resonant voltage should be limited to below a safety threshold—hardware resonant voltage limiting methods are generally used to do so. This paper proposes a sensorless resonant voltage control method that limits the increase in the resonant voltage caused by overvoltage or supply voltage fluctuations. By calculating and predicting the resonance voltage through the analysis of the resonance circuit, the resonance voltage is controlled not to exceed the breakdown voltage of the IGBT. The experimental results of a 1.35 kW SE resonant inverter for a high-pressure induction heating rice cooker were used to verify the validity of the proposed sensorless resonant voltage limiting method. Full article
(This article belongs to the Special Issue Optimal Design of Power Converters)
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16 pages, 3119 KiB  
Article
Influence of the Semiconductor Devices Cooling Conditions on Characteristics of Selected DC–DC Converters
by Krzysztof Górecki
Energies 2021, 14(6), 1672; https://0-doi-org.brum.beds.ac.uk/10.3390/en14061672 - 17 Mar 2021
Cited by 6 | Viewed by 1325
Abstract
The problem of an influence of cooling conditions of power semiconductor devices on properties of selected DC–DC converters is considered. The new version of electrothermal average model of a diode-transistor switch for SPICE (Simulation Program with Integrated Circuit Emphasis) is used in the [...] Read more.
The problem of an influence of cooling conditions of power semiconductor devices on properties of selected DC–DC converters is considered. The new version of electrothermal average model of a diode-transistor switch for SPICE (Simulation Program with Integrated Circuit Emphasis) is used in the investigations. This model makes it possible to take into account thermal inertia of semiconductor devices as well as mutual thermal interactions between these devices. The investigations are performed for boost and buck converters containing the power MOS (Metal-Oxide-Semiconductor) transistor and the diode. Computational results obtained using the proposed model are shown and discussed. Particularly, an influence of thermal phenomena in the diode and the power MOS transistor on the converters output voltage and internal temperature of the semiconductor devices is considered. The correctness of the selected results of computations was verified experimentally. Full article
(This article belongs to the Special Issue Optimal Design of Power Converters)
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16 pages, 9262 KiB  
Article
Optimal Design of High-Frequency Induction Heating Apparatus for Wafer Cleaning Equipment Using Superheated Steam
by Sang Min Park, Eunsu Jang, Joon Sung Park, Jin-Hong Kim, Jun-Hyuk Choi and Byoung Kuk Lee
Energies 2020, 13(23), 6196; https://0-doi-org.brum.beds.ac.uk/10.3390/en13236196 - 25 Nov 2020
Cited by 2 | Viewed by 2901
Abstract
In this study, wafer cleaning equipment was designed and fabricated using the induction heating (IH) method and a short-time superheated steam (SHS) generation process. To prevent problems arising from the presence of particulate matter in the fluid flow region, pure grade 2 titanium [...] Read more.
In this study, wafer cleaning equipment was designed and fabricated using the induction heating (IH) method and a short-time superheated steam (SHS) generation process. To prevent problems arising from the presence of particulate matter in the fluid flow region, pure grade 2 titanium (Ti) R50400 was used in the wafer cleaning equipment for heating objects via induction. The Ti load was designed and manufactured with a specific shape, along with the resonant network, to efficiently generate high-temperature steam by increasing the residence time of the fluid in the heating object. The IH performance of various shapes of heating objects made of Ti was analyzed and the results were compared. In addition, the heat capacity required to generate SHS was mathematically calculated and analyzed. The SHS heating performance was verified by conducting experiments using the designed 2.2 kW wafer cleaning equipment. The performance of the proposed pure Ti-based SHS generation system was found to be satisfactory, and SHS with a temperature higher than 200 °C was generated within 10 s using this system. Full article
(This article belongs to the Special Issue Optimal Design of Power Converters)
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17 pages, 4564 KiB  
Article
Optimal Design of Multi-Output LLC Resonant Converter with Independently Regulated Synchronous Single-Switched Power-Regulator
by Sang Gab Park, Byoung Kuk Lee and Jong Soo Kim
Energies 2020, 13(17), 4341; https://0-doi-org.brum.beds.ac.uk/10.3390/en13174341 - 21 Aug 2020
Cited by 1 | Viewed by 2649
Abstract
This paper presents a tightly regulated multi-output isolated converter that employs only an independently regulated synchronous Single-Switched Post-Regulator (SSPR). The proposed converter is a highly accurate single-ended secondary side post-regulator based on a Series Resonant Converter (SRC); furthermore, it has a voltage-doubler characteristic. [...] Read more.
This paper presents a tightly regulated multi-output isolated converter that employs only an independently regulated synchronous Single-Switched Post-Regulator (SSPR). The proposed converter is a highly accurate single-ended secondary side post-regulator based on a Series Resonant Converter (SRC); furthermore, it has a voltage-doubler characteristic. The proposed post-regulator requires only one auxiliary switch, in contrast with a bulky and expensive non-isolated DC–DC converter. Moreover, the added voltage-doubler can tightly regulate the slave output current. In addition, the voltage-doubler can improve electromagnetic interference characteristics and reduce switching losses arising from the Zero Current Switching (ZCS) operation of all power switches. The validity of the proposed converter is verified using experimental results obtained via a prototype converter applicable to an LED 3D TV power supply. Full article
(This article belongs to the Special Issue Optimal Design of Power Converters)
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