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Optimization of Biodiesel and Biofuel Process

A special issue of Energies (ISSN 1996-1073). This special issue belongs to the section "A4: Bio-Energy".

Deadline for manuscript submissions: closed (20 October 2020) | Viewed by 28565

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Departamento de Química Orgánica, Instituto de Química Fina y Nanoquímica, Universidad de Córdoba, Campus de Excelencia Internacional Agroalimentario CeiA3. Edificio Marie Curie, E 14014 Córdoba, Spain
Interests: heterogeneous catalysis; green chemistry; biorefinery; renewable raw materials biotechnology; transesterification; biodiesel; biodiesel-like biofuels; eco diesel; lipases; additives; oxygenated additives
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Departamento de Química Orgánica, Universidad de Córdoba, Edificio Marie Curie (C-3), Ctra Nnal IV-A, Km 396, E14014 Cordoba, Spain
Interests: heterogeneous catalysis; biomass valorization; flow chemistry; mechanochemistry
Special Issues, Collections and Topics in MDPI journals

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Departamento de Química Orgánica, Instituto Universitario de Investigación en Química Fina y Nanoquímica (IUNAN), Universidad de Córdoba, Campus de Rabanales, Edificio Marie Curie, E-14071 Córdoba, Spain
Interests: heterogeneous catalysis; glycerol valorization; biofuels; bioadditives; microwave-assisted processes
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

Although the compression ignition (C.I.) engine, invented by Rudolf Diesel, was originally intended to work with pure vegetable oils as fuel, more than a century ago it was adapted to be used with a fuel of fossil origin, obtained from oil. Therefore, there would be no technical difficulties to return to the primitive design of using biofuels of renewable origin, such as vegetable oils. The main drawback is found in the one billion C.I. engines which are currently in use, which would have to undergo a modification in the injection system in order to adapt them to the higher viscosity of vegetable oils in comparison to that of fossil fuel. Thus, the gradual incorporation of biofuels as substitutes of fossil fuels is mandatory.

This Special Issue aims to collect works that provide different technical solutions to make possible the smooth transition from the current state, in which diesel engines operate with fossil fuels, to a new situation in which diesel engines will work employing solely renewable biofuels. Thus, in addition to conventional biodiesel, obtained by catalytic or enzymatic transesterification of triglycerides, all research providing effective solutions to allow the use of fats and oils as biofuels in diesel engines, without having to perform any modification in them, will be welcomed. This Special Issue also aims to collect studies related but not limited to the production and engineering development of alternative high-quality biofuels from vegetable oils, obtained by the hydrotreating of triglycerides (green diesel), the production of novel biofuels that integrate glycerol in their composition, as well as the development of diesel and biodiesel additives. These biofuels seek to achieve 100% atom efficiency, because neither glycerol nor any byproduct is obtained. Thus, the overall production process of the biofuel is simplified to a great extent.

Prof. Dr. Diego Luna
Dr. Antonio Pineda
Dr. Rafael Estevez
Guest Editors

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Keywords

  • transesterification
  • biodiesel
  • alkaline catalysis
  • acid catalysis
  • hydrotreating of triglycerides
  • green diesel
  • biodiesel-like biofuels
  • Gliperol
  • DMC-BioD
  • EcoDiesel
  • lipases
  • additives

Published Papers (9 papers)

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Editorial

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4 pages, 195 KiB  
Editorial
Optimization of Biodiesel and Biofuel Process
by Diego Luna and Rafael Estevez
Energies 2022, 15(16), 5917; https://0-doi-org.brum.beds.ac.uk/10.3390/en15165917 - 15 Aug 2022
Cited by 3 | Viewed by 1014
Abstract
Currently in the European Union (EU) there is an intense debate on the limits to acquire the European Green Deal, to make Europe the first climate neutral continent in the world [...] Full article
(This article belongs to the Special Issue Optimization of Biodiesel and Biofuel Process)

Research

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14 pages, 1762 KiB  
Article
Outlook for Direct Use of Sunflower and Castor Oils as Biofuels in Compression Ignition Diesel Engines, Being Part of Diesel/Ethyl Acetate/Straight Vegetable Oil Triple Blends
by Laura Aguado-Deblas, Rafael Estevez, Jesús Hidalgo-Carrillo, Felipa M. Bautista, Carlos Luna, Juan Calero, Alejandro Posadillo, Antonio A. Romero and Diego Luna
Energies 2020, 13(18), 4836; https://0-doi-org.brum.beds.ac.uk/10.3390/en13184836 - 16 Sep 2020
Cited by 18 | Viewed by 2455
Abstract
Today, biofuels are indispensable in the implementation of fossil fuels replacement processes. This study evaluates ethyl acetate (EA) as a solvent of two straight vegetable oils (SVOs), castor oil (CO), and sunflower oil (SO), in order to obtain EA/SVO double blends that can [...] Read more.
Today, biofuels are indispensable in the implementation of fossil fuels replacement processes. This study evaluates ethyl acetate (EA) as a solvent of two straight vegetable oils (SVOs), castor oil (CO), and sunflower oil (SO), in order to obtain EA/SVO double blends that can be used directly as biofuels, or along with fossil diesel (D), in the current compression-ignition (C.I.) engines. The interest of EA as oxygenated additive lies not only in its low price and renewable character, but also in its very attractive properties such as low kinematic viscosity, reasonable energy density, high oxygen content, and rich cold flow properties. Revelant fuel properties of EA/SVO double and D/EA/SVO triple blends have been object of study including kinematic viscosity, pour point (PP), cloud point (CP), calorific value (CV), and cetane number (CN). The suitability of using these blends as fuels has been tested by running them on a diesel engine electric generator, analyzing their effect on engine power output, fuel consumption, and smoke emissions. Results obtained indicate that the D/EA/SO and D/EA/CO triple blends, composed by up to 24% and 36% EA, respectively, allow a fossil diesel substitution up to 60–80% providing power values very similar to conventional diesel.In addition, in exchange of a slight fuel consumption, a very notable lessening in the emission of pollutants as well as a better behavior at low temperatures, as compared to diesel, are achieved. Full article
(This article belongs to the Special Issue Optimization of Biodiesel and Biofuel Process)
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15 pages, 602 KiB  
Article
High Vacuum Fractional Distillation (HVFD) Approach for Quality and Performance Improvement of Azadirachta indica Biodiesel
by Bazgha Ijaz, Muhammad Asif Hanif, Umer Rashid, Muhammad Zubair, Zahid Mushtaq, Haq Nawaz, Thomas Shean Yaw Choong and Imededdine Arbi Nehdi
Energies 2020, 13(11), 2858; https://0-doi-org.brum.beds.ac.uk/10.3390/en13112858 - 03 Jun 2020
Cited by 4 | Viewed by 3378
Abstract
Biodiesel offers an advantage only if it can be used as a direct replacement for ordinary diesel. There are many reasons to promote biodiesel. However, biodiesel cannot get wide acceptance until its drawbacks have been overcome including poor low temperature flow properties, variation [...] Read more.
Biodiesel offers an advantage only if it can be used as a direct replacement for ordinary diesel. There are many reasons to promote biodiesel. However, biodiesel cannot get wide acceptance until its drawbacks have been overcome including poor low temperature flow properties, variation in the quality of biodiesel produced from different feedstocks and fuel filter blocking. In the present study, a much cheaper and simpler method called high vacuum fractional distillation (HVFD) has been used as an alternative to produce high-quality refined biodiesel and to improve on the abovementioned drawbacks of biodiesel. The results of the present study showed that none of biodiesel sample produced from crude Azadirachta indica (neem) oil met standard biodiesel cetane number requirements. The high vacuum fractional distillation (HVFD) process improved the cetane number of produced biodiesels which ranged from 44–87.3. Similarly, biodiesel produced from fractionated Azadirachta indica oil has shown lower iodine values (91.2) and much better cloud (−2.6 °C) and pour point (−4.9 °C) than pure Azadirachta indica oil. In conclusion, the crude oil needs to be vacuum fractioned for superior biodiesel production for direct utilization in engine and consistent quality production. Full article
(This article belongs to the Special Issue Optimization of Biodiesel and Biofuel Process)
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16 pages, 1511 KiB  
Article
Diethyl Ether as an Oxygenated Additive for Fossil Diesel/Vegetable Oil Blends: Evaluation of Performance and Emission Quality of Triple Blends on a Diesel Engine
by Laura Aguado-Deblas, Jesús Hidalgo-Carrillo, Felipa M. Bautista, Diego Luna, Carlos Luna, Juan Calero, Alejandro Posadillo, Antonio A. Romero and Rafael Estevez
Energies 2020, 13(7), 1542; https://0-doi-org.brum.beds.ac.uk/10.3390/en13071542 - 25 Mar 2020
Cited by 26 | Viewed by 3083
Abstract
The aim of this work is to analyze the effect of using diethyl ether (DEE) as an oxygenated additive of straight vegetable oils (SVOs) in triple blends with fossil diesel, to be used in current compression ignition (C.I.) engines, in order to implement [...] Read more.
The aim of this work is to analyze the effect of using diethyl ether (DEE) as an oxygenated additive of straight vegetable oils (SVOs) in triple blends with fossil diesel, to be used in current compression ignition (C.I.) engines, in order to implement the current process of replacing fossil fuels with others of a renewable nature. The use of DEE is considered taking into account the favorable properties for blending with SVO and fossil diesel, such as its very low kinematic viscosity, high oxygen content, low autoignition temperature, broad flammability limits (it works as a cold start aid for engines), and very low values of cloud and pour point. Therefore, DEE can be used as a solvent of vegetable oils to reduce the viscosity of the blends and to improve cold flow properties. Besides, DEE is considered renewable, since it can be easily obtained from bioethanol, which is produced from biomass through a dehydration process. The vegetable oils evaluated in the mixtures with DEE were castor oil, which is inedible, and sunflower oil, used as a standard reference for waste cooking oil. In order to meet European petrodiesel standard EN 590, a study of the more relevant rheological properties of biofuels obtained from the DEE/vegetable oil double blends has been performed. The incorporation of fossil diesel to these double blends gives rise to diesel/DEE/vegetable oil triple blends, which exhibited suitable rheological properties to be able to operate in conventional diesel engines. These blends have been tested in a conventional diesel engine, operating as an electricity generator. The efficiency, consumption and smoke emissions in the engine have been measured. The results reveal that a substitution of fossil diesel up to 40% by volume can be achieved, independently of the SVO employed. Moreover, a significant reduction in the emission levels of pollutants and better cold flow properties has been also obtained with all blends tested. Full article
(This article belongs to the Special Issue Optimization of Biodiesel and Biofuel Process)
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19 pages, 3912 KiB  
Article
Fe3O4-PDA-Lipase as Surface Functionalized Nano Biocatalyst for the Production of Biodiesel Using Waste Cooking Oil as Feedstock: Characterization and Process Optimization
by Tooba Touqeer, Muhammad Waseem Mumtaz, Hamid Mukhtar, Ahmad Irfan, Sadia Akram, Aroosh Shabbir, Umer Rashid, Imededdine Arbi Nehdi and Thomas Shean Yaw Choong
Energies 2020, 13(1), 177; https://0-doi-org.brum.beds.ac.uk/10.3390/en13010177 - 31 Dec 2019
Cited by 80 | Viewed by 5120
Abstract
Synthesis of surface modified/multi-functional nanoparticles has become a vital research area of material science. In the present work, iron oxide (Fe3O4) nanoparticles prepared by solvo-thermal method were functionalized by polydopamine. The catechol groups of polydopamine at the surface of [...] Read more.
Synthesis of surface modified/multi-functional nanoparticles has become a vital research area of material science. In the present work, iron oxide (Fe3O4) nanoparticles prepared by solvo-thermal method were functionalized by polydopamine. The catechol groups of polydopamine at the surface of nanoparticles provided the sites for the attachment of Aspergillus terreus AH-F2 lipase through adsorption, Schiff base and Michael addition mechanisms. The strategy was revealed to be facile and efficacious, as lipase immobilized on magnetic nanoparticles grant the edge of ease in recovery with utilizing external magnet and reusability of lipase. Maximum activity of free lipase was estimated to be 18.32 U/mg/min while activity of Fe3O4-PDA-Lipase was 17.82 U/mg/min (showing 97.27% residual activity). The lipase immobilized on polydopamine coated iron oxide (Fe3O4_PDA_Lipase) revealed better adoptability towards higher levels of temperature/pH comparative to free lipase. The synthesized (Fe3O4_PDA_Lipase) catalyst was employed for the preparation of biodiesel from waste cooking oil by enzymatic transesterification. Five factors response surface methodology was adopted for optimizing reaction conditions. The highest yield of biodiesel (92%) was achieved at 10% Fe3O4_PDA_Lipase percentage concentration, 6:1 CH3OH to oil ratio, 37 °C temperature, 0.6% water content and 30 h of reaction time. The Fe3O4-PDA-Lipase activity was not very affected after first four cycles and retained 25.79% of its initial activity after seven cycles. The nanoparticles were characterized by FTIR (Fourier transfer infrared) Spectroscopy, XRD (X-ray diffraction) and TEM (transmission electron microscopy), grafting of polydopamine on nanoparticles was confirmed by FTIR and formation of biodiesel was evaluated by FTIR and GC-MS (gas chromatography-mass spectrometry) analysis. Full article
(This article belongs to the Special Issue Optimization of Biodiesel and Biofuel Process)
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14 pages, 3743 KiB  
Article
Hydrogen Photo-Production from Glycerol Using Nickel-Doped TiO2 Catalysts: Effect of Catalyst Pre-Treatment
by Jesús Hidalgo-Carrillo, Juan Martín-Gómez, Julia Morales, Juan Carlos Espejo, Francisco José Urbano and Alberto Marinas
Energies 2019, 12(17), 3351; https://0-doi-org.brum.beds.ac.uk/10.3390/en12173351 - 30 Aug 2019
Cited by 12 | Viewed by 2312
Abstract
In the present piece of research, hydrogen production via the photo-reforming of glycerol (a byproduct from biodiesel generation) is studied. Catalysts consisted of titania modified by Ni (0.5% by weight) obtained through deposition–precipitation or impregnation synthetic methods (labelled as Ni-0.5-DP and Ni-0.5-IMP, respectively). [...] Read more.
In the present piece of research, hydrogen production via the photo-reforming of glycerol (a byproduct from biodiesel generation) is studied. Catalysts consisted of titania modified by Ni (0.5% by weight) obtained through deposition–precipitation or impregnation synthetic methods (labelled as Ni-0.5-DP and Ni-0.5-IMP, respectively). Reactions were performed both under UV and solar irradiation. Activity significantly improved in the presence of Ni, especially under solar irradiation. Moreover, pre-reduced solids exhibited higher catalytic activities than untreated solids, despite the “in-situ” reduction of nickel species and the elimination of surface chlorides under reaction conditions (as evidenced by XPS). It is possible that the catalyst pretreatment at 400 °C under hydrogen resulted in some strong metal–support interactions. In summary, the highest hydrogen production value (ca. 2600 micromole H2·g−1) was achieved with pre-reduced Ni-0.5-DP solid using UV light for an irradiation time of 6 h. This value represents a 15.7-fold increase as compared to Evonik P25. Full article
(This article belongs to the Special Issue Optimization of Biodiesel and Biofuel Process)
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13 pages, 1261 KiB  
Article
Performance and Emission Quality Assessment in a Diesel Engine of Straight Castor and Sunflower Vegetable Oils, in Diesel/Gasoline/Oil Triple Blends
by Rafael Estevez, Laura Aguado-Deblas, Alejandro Posadillo, Beatriz Hurtado, Felipa M. Bautista, José M. Hidalgo, Carlos Luna, Juan Calero, Antonio A. Romero and Diego Luna
Energies 2019, 12(11), 2181; https://0-doi-org.brum.beds.ac.uk/10.3390/en12112181 - 07 Jun 2019
Cited by 12 | Viewed by 2913
Abstract
This research evaluates the possibility of using straight oils such as castor oil, which is not suitable for food use, and sunflower oil, used as a standard reference for waste cooking oils, in blends with gasoline as second-generation biofuels. To this end, a [...] Read more.
This research evaluates the possibility of using straight oils such as castor oil, which is not suitable for food use, and sunflower oil, used as a standard reference for waste cooking oils, in blends with gasoline as second-generation biofuels. To this end, a study of the rheological properties of biofuels obtained from these double blends has been carried out. The aim is to take advantage of the different properties of gasoline, i.e., its low viscosity and its high energy density to obtain blends whose rheological properties allow the substitution of fossil diesel in high extent. The incorporation of fossil diesel to these gasoline/oil mixtures produces diesel/gasoline/oil triple blends, which exhibited the suitable rheological properties to be able to operate in conventional diesel engines. Therefore, the behavior of these blends has been evaluated in a conventional diesel engine, operating as an electricity generator. The triple blends allow the substitution of fossil diesel up to 40% with sunflower oil, and up to 25% with castor oil, with excellent power results achieved for blends in which diesel is substituted up to 40%, and also in fuel consumption at high demand in comparison to conventional fossil diesel. Besides, a significant reduction in the emission of pollutants has also been obtained with these triple blends. Full article
(This article belongs to the Special Issue Optimization of Biodiesel and Biofuel Process)
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15 pages, 3575 KiB  
Article
Rhizomucor miehei Lipase Supported on Inorganic Solids, as Biocatalyst for the Synthesis of Biofuels: Improving the Experimental Conditions by Response Surface Methodology
by Juan Calero, Diego Luna, Carlos Luna, Felipa M. Bautista, Beatriz Hurtado, Antonio A. Romero, Alejandro Posadillo and Rafael Estevez
Energies 2019, 12(5), 831; https://0-doi-org.brum.beds.ac.uk/10.3390/en12050831 - 02 Mar 2019
Cited by 9 | Viewed by 2984
Abstract
Two inorganic solids have been evaluated as supports of Lipozyme RM IM, a Rhizomucor miehei lipase immobilized on a macroporous anion exchange resin, in order to improve its application as a biocatalyst in the synthesis of biofuels. The experimental conditions have been optimized [...] Read more.
Two inorganic solids have been evaluated as supports of Lipozyme RM IM, a Rhizomucor miehei lipase immobilized on a macroporous anion exchange resin, in order to improve its application as a biocatalyst in the synthesis of biofuels. The experimental conditions have been optimized to get the selective transesterification of sunflower oil, by using a multi-factorial design based on the response surface methodology (RSM). In this way, the effects of several reaction parameters on the selective ethanolysis of triglycerides to produce Ecodiesel, a biodiesel-like biofuel constitute by one mole of monoglyceride (MG) and two moles of fatty acid ethyl ester (FAEE), have been evaluated. Thus, it was obtained that a 6:1 oil/ethanol molar ratio, 0.215 g of biocatalyst supported in silica-gel (0.015 g Lipase/0.2 g silica-gel), 50 µL of 10 N NaOH, together with previous optimized reaction parameters, 35 °C reaction temperature and 120 min of reaction time, gave the best results (conversions around 70%; selectivity around 65%; kinematic viscosities about 9.3 mm2/s) in the reaction studied. Besides, Lipozyme RM IM, supported on silica-gel, biocatalyst exhibited a very good stability, remaining its activity even after 15 cycles. Full article
(This article belongs to the Special Issue Optimization of Biodiesel and Biofuel Process)
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Review

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20 pages, 1894 KiB  
Review
An Overview of the Production of Oxygenated Fuel Additives by Glycerol Etherification, Either with Isobutene or tert-Butyl Alcohol, over Heterogeneous Catalysts
by Rafael Estevez, Laura Aguado-Deblas, Diego Luna and Felipa M. Bautista
Energies 2019, 12(12), 2364; https://0-doi-org.brum.beds.ac.uk/10.3390/en12122364 - 19 Jun 2019
Cited by 19 | Viewed by 4601
Abstract
Biodiesel production has considerably increased in recent decades, generating a surplus of crude glycerol, which is the main drawback for the economy of the process. To overcome this, many scientists have directed their efforts to transform glycerol, which has great potential as a [...] Read more.
Biodiesel production has considerably increased in recent decades, generating a surplus of crude glycerol, which is the main drawback for the economy of the process. To overcome this, many scientists have directed their efforts to transform glycerol, which has great potential as a platform molecule, into value-added products. A promising option is the preparation of oxygenate additives for fuel, in particular those obtained by the etherification reaction of glycerol with alcohols or olefins, mainly using heterogeneous catalysis. This review collects up-to-date research findings in the etherification of glycerol, either with isobutene (IB) or tert-Butyl alcohol (TBA), highlighting the best catalytic performances reported. Furthermore, the experimental sets employed for these reactions have been included in the present manuscript. Likewise, the characteristics of the glycerol ethers–(bio)fuel blends as well as their performances (e.g., quality of emissions, technical advantages or disadvantages, etc.) have been also compiled and discussed. Full article
(This article belongs to the Special Issue Optimization of Biodiesel and Biofuel Process)
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